Wacker Neuson 6503 Mobile Excavator Operator’s Manual 1000158219 PDF

Description

Wacker Neuson 6503 Mobile Excavator Operator’s Manual 1000158219 – PDF DOWNLOAD

FILE DETAILS:

Wacker Neuson 6503 Mobile Excavator Operator’s Manual 1000158219 – PDF DOWNLOAD 

Language : English
Pages : 192
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Wacker Neuson 6503 Mobile Excavator Operator’s Manual 1000158219 – PDF DOWNLOAD 

1Introduction:
1.1Important information on this Operator’s Manual:

• Please store the Operator’s Manual in the storage box at the rear of the seat.
• This Operator’s Manual contains important information on how to work safely, correctly and economically with the machine. Therefore, it aims not only at new operators, but it also serves as a reference for experienced ones. It helps to avoid dangerous situations and reduce repair costs and downtimes. Furthermore, the reliability and the service life of the machine will be increased by following the instructions in the Operator’s Manual. This is why the Operator’s Manual must always be kept at hand in the machine.
  Your own safety, as well as the safety of others, depends to a great extent on how the machine is moved and operated.
• Therefore, carefully read and understand this Operator’s Manual prior to the first drive. This Operator’s Manual will help to familiarise yourself more easily with the machine, thereby enabling you to use it more safely and efficiently.
  Prior to the first drive, carefully read chapter “Safety Instructions” as well, in order to be prepared for possible dangerous situations, as it will be too late for it during operation. As a rule, keep the following in mind:

Careful and prudent working is the best way to avoid accidents!
Operational safety and readiness of the machine do not only depend on your skill, but also on maintenance and servicing of the machine. This is why regular maintenance and service work is absolutely necessary. Extensive maintenance and repair work must always be carried out by an expert with appropriate training. Insist on using original spare parts when carrying out maintenance and repair work. This ensures operational safety and readiness of your machine, and maintains its value.
•Special equipment and superstructures are not described in this Operator’s Manual.
•We reserve the right to improve the technical standard of our machines without adapting the Operator’s Manual.
•Modifying Wacker Neuson products and fitting them with additional equipment and attachments not included in our delivery program requires Wacker Neuson’s written authorisation, otherwise warranty and product liability for possible damage caused by these modifications shall not be applicable.
•Subject to modifications and printing errors.
Your Wacker Neuson dealer will be pleased to answer any further questions regarding the machine or the Operator’s Manual.

TABLE OF CONTENTS:

Wacker Neuson 6503 Mobile Excavator Operator’s Manual 1000158219 – PDF DOWNLOAD 

Introduction
Important information on this Operator’s Manual 1-1
Machine overview 1-2
Brief description 1-3
Travelling drive 1-4
Work hydraulics 1-4
Cooling system 1-4
Cab (TOPS and FOPS) 1-4
Fields of application, attachments 1-5
Use: attachment 1-5
Regulations 1-6
EC declaration of conformity version 6503 WD up to serial number AH00707 1-7
EC declaration of conformity 6503 WD from serial number AH00708 1-8
Type labels and component numbers 1-9
Other signs and symbols 1-13
on the outside of the machine 1-13
alignment marks 1-15
inside the cab 1-15
Fire extinguisher 1-17
Safety instructions
Identification of warnings and dangers 2-1
Warranty 2-1
Designated use and exemption from liability 2-2
General conduct and safety instructions 2-3
Organisational measures 2-3
Selection and qualification of staff, basic responsibilities 2-4
Safety instructions regarding operation 2-5
Normal operation 2-5
Travelling on public roads 2-7
Applications with lifting gear 2-8
Trailers and attachments 2-8
Transport 2-9
Safety instructions for maintenance 2-10
Warning of special hazards 2-12
Electric energy 2-12
Gas, dust, steam, smoke 2-12
Hydraulics 2-12
Noise 2-13
Oil, grease and other chemical substances 2-13
Battery 2-13
Tyres 2-13
Operation
Cab overview up to serial number AH00707 3-2
Instrument panel overview 3-4
Cab overview from serial number AH00708 3-6
Instrument panel overview 3-8
Putting into operation 3-10
Safety instructions 3-10
Putting the machine into operation for the first time 3-10
Running-in period 3-10
Check lists 3-11
Start-up checklist 3-11
Operation checklist 3-12
Parking checklist 3-12
Table of contents
1-2 BA 6503 En – Ausgabe 3 0 *Ba6503de3_0IVZ fm
Driving the excavator 3-13
Preheating start switch: overview 3-13
Throttle lever: overview 3-13
Steering system 3-14
Telltales and warning lights: overview 3-14
Before starting the engine 3-17
Starting the engine: general 3-17
Procedure 3-17
Starting with the drive interlock (option) 3-18
Starting at low temperatures 3-18
When the engine has started 3-19
Engine warm-up 3-19
Jump-starting the engine (supply battery) 3-19
Special instructions for driving on public roads 3-20
Moving off 3-21
Drive pedal 3-21
High speed 3-21
Hydraulic brake 3-22
Service brake 3-22
Parking brake 3-22
Locking the oscillating axle 3-23
Driving on slopes 3-23
Specific safety instructions 3-23
Driving on slopes 3-24
Stabiliser blade operation 3-25
Parking the machine 3-26
Parking the machine on slopes 3-26
Locking the hydraulic system 3-27
Steering wheel lever 3-27
Adjusting the steering column 3-27
Hazard warning system 3-28
Light system 3-29
Light system 3-29
Working lights 3-29
Roof lights (option) 3-30
Interior light 3-30
Rotating beacon (option) 3-30
Cab heating and ventilation 3-31
Heating adjustment 3-31
Washer system 3-32
Tank for washer system 3-32
Air conditioning (option) 3-33
Recirculated air mode 3-33
Seat adjustment 3-34
Weight adjustment 3-35
Height adjustment 3-35
Horizontal adjustment 3-35
Backrest adjustment 3-35
Seat belt 3-36
Emergency exit 3-37
Front window 3-38
Side window 3-39
Engine cover 3-39
Battery master switch (model 6503 WD) 3-39
Cab 3-40
Tilting the cab 3-40
BA 6503 En – Ausgabe 3 0 *Ba6503de3_0IVZ fm 1-3
Door 3-43
Exit through the door 3-44
Adjusting the left-hand side armrest 3-45
Interlocks 3-46
Interlock for boom and attachment 3-46
Interlock for boom and upper carriage 3-47
Stabiliser blade interlock 3-47
Towing the mobile excavator 3-48
Towing 3-48
Loading the machine 3-49
Crane handling the machine 3-49
Loading and transporting the machine 3-50
Tying down the machine 3-51
Working with the machine 3-52
General safety instructions 3-52
Control levers/ISO controls: overview 3-53
Left-hand side control lever 3-53
Boom swivel controls/triple articulation boom (option) 3-54
Lowering the boom with the engine stopped 3-55
Rotating the upper carriage 3-56
Swivel unit brake 3-56
Changeover valve for SAE/ISO controls (option) 3-57
Left-hand side control lever 3-57
Right-hand side control lever 3-57
Directional valve position 3-57
Directional valve 3-58
Control lever with proportional controls (option): overview 3-59
Function 3-59
Operating the boom/auxiliary hydraulics 3-60
Hammer operation 3-60
Adjusting control response 3-60
Characteristic curves – status display 3-60
Measures to be taken in case of malfunctions 3-62
Control lever if equipped with 3rd control circuit (option): overview 3-63
Right-hand side control lever 3-63
Releasing the pressure on the work hydraulics 3-64
Re-equipping attachments 3-65
Specific safety instructions 3-65
Removing a bucket 3-65
Mounting a bucket 3-66
Quickhitch (option) 3-66
Hydraulic quickhitch (option) 3-67
Maintenance 3-67
Operation 3-68
Powertilt (option) 3-70
Re-equipping 3-71
Mounting the Powertilt unit 3-71
Removing the Powertilt unit 3-72
Port 3-72
Operation 3-73
Right-hand side control lever (Powertilt) 3-74
Enabling the 3rd control circuit 3-74
Auxiliary hydraulics connections 3-75
Quick-connect couplings 3-75
Attachments 3-76
“Hose burst valve” safety feature (option) 3-76
1-4 BA 6503 En – Ausgabe 3 0 *Ba6503de3_0IVZ fm
Before starting work 3-77
Examining the site 3-77
Preparing the ground 3-77
Working with the excavator 3-78
Preparing the excavator 3-78
Working with the standard bucket 3-78
Inadmissible work procedures 3-78
Excavator work position 3-80
Bucket position when digging 3-80
Excavating trenches 3-81
Loading 3-81
Grading 3-81
Excavating trenches sideways 3-81
Grading 3-83
Grading 3-83
Working alongside trenches 3-83
Stabiliser blade at rear 3-84
Safe load indicator (option) 3-84
Troubleshooting
Troubleshooting 4-1
Engine error codes: 4-4
Malfunctions of the Powertilt unit 4-8
Maintenance
Introduction 5-1
Maintenance of attachments 5-1
Fuel system 5-2
Specific safety instructions 5-2
Refuelling 5-2
Stationary fuel pumps 5-3
Diesel fuel specification 5-3
Bleeding the fuel system 5-4
Fuel prefilter with water separator 5-4
Engine lubrication system 5-5
Checking the oil level 5-5
Filling up engine oil 5-6
Engine and hydraulics cooling system 5-7
Specific safety instructions 5-7
Checking/filling up coolant 5-8
Filling up coolant in the air conditioning system (option) 5-10
Checking the oil level in the compressor 5-10
Air filter 5-11
Replacing the filter 5-12
V-belt 5-13
Checking V-belt tension 5-13
Retightening the V-belt 5-14
Checking the V-belt of the air conditioning system (option) 5-15
Tightening the V-belt of the air conditioning system (option) 5-15
Hydraulic system 5-16
Specific safety instructions 5-16
Checking the hydraulic oil level 5-16
Filling up hydraulic oil 5-18
Important information for the use of biodegradable oil 5-19
Pilot control filter 5-20
Checking hydraulic pressure lines 5-21
Tyres 5-22
Inspection work 5-22
BA 6503 En – Ausgabe 3 0 *Ba6503de3_0IVZ fm 1-5
Wheel change 5-23
Travelling drive 5-24
Checking the oil level and filling up oil 5-24
Draining oil 5-24
Electrical system 5-25
Specific safety instructions 5-25
Service and maintenance work at regular intervals 5-26
Instructions concerning specific components 5-26
Alternator 5-26
Powertilt (option) 5-26
Battery 5-27
General maintenance work 5-28
Cleaning 5-28
General instructions for all areas of the machine 5-28
Inside the cab 5-29
Exterior of the machine 5-29
Engine compartment 5-29
Screw connections and attachments 5-30
Pivots and hinges 5-30
Maintenance if the machine is out of service for a longer period of time 5-31
Preparatory work before taking the machine out of service 5-31
Putting the machine into operation again 5-31
Fluids and lubricants 5-32
Additional oil change and filter replacement (hydraulics) 5-33
Maintenance plan (overview) 5-36
Maintenance label 5-40
Explanation of symbols on the maintenance label 5-40
Specifications
Chassis 6-1
Engine 6-1
Hydraulic system 6-1
Undercarriage and swivel unit 6-2
Stabiliser blade 6-2
Work hydraulics 6-2
Electrical system 6-3
Fuse box under the seat on the left 6-3
Main fuse box

S.V 02/01/2025