Wacker Neuson 50Z3 6003 Track Excavator Operator’s Manual 1000127717 PDF

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Wacker Neuson 50Z3 6003 Track Excavator Operator’s Manual 1000127717 – PDF DOWNLOAD

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Wacker Neuson 50Z3 6003 Track Excavator Operator’s Manual 1000127717 – PDF DOWNLOAD 

Language : English
Pages : 198
Downloadable : Yes
File Type : PDF

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DESCRIPTION:

Wacker Neuson 50Z3 6003 Track Excavator Operator’s Manual 1000127717 – PDF DOWNLOAD 

Introduction
1.1 Important information on this Operator’s Manual

• Please store the Operator’s Manual in the storage box at the rear of the seat.
• This Operator’s Manual contains important information on how to work safely, correctly
  and economically with the machine. Therefore, it aims not only at new operators, but it also
  serves as a reference for experienced ones. It helps to avoid dangerous situations and
  reduce repair costs and downtimes. Furthermore, the reliability and the service life of the
  machine will be increased by following the instructions in the Operator’s Manual. This is
  why the Operator’s Manual must always be kept at hand in the machine.
• Your own safety, as well as the safety of others, depends to a great extent on how the
  machine is moved and operated. Therefore, carefully read and understand this Operator’s
  Manual prior to the first drive. This Operator’s Manual will help to familiarise yourself more
  easily with the machine, thereby enabling you to use it more safely and efficiently.
• Prior to the first drive, carefully read chapter “Safety Instructions” as well, in order to be
  prepared for possible dangerous situations, as it will be too late for it during operation. As a
  rule, keep the following in mind:

Careful and prudent working is the best way to avoid accidents!
Operational safety and readiness of the machine do not only depend on your skill, but also
on maintenance and servicing of the machine. This is why regular maintenance and service
work is absolutely necessary. Extensive maintenance and repair work must always be
carried out by an expert with appropriate training. Insist on using original spare parts when
carrying out maintenance and repair work. This ensures operational safety and readiness
of your machine, and maintains its value.
• Special equipment and superstructures are not described in this Operator’s Manual.
• We reserve the right to modify and improve the machine as required by technical
• progress without modifying the Operator’s Manual.
• Modifying Wacker Neuson products and fitting them with additional equipment and
attachments not included in our delivery program requires Wacker Neuson’s written
authorisation, otherwise warranty and product liability for possible damage caused by
these modifications shall not be applicable.
• Subject to modifications and printing errors.
Your Wacker Neuson dealer will be pleased to answer any further questions regarding the
machine or the Operator’s Manual.

TABLE OF CONTENTS:

Wacker Neuson 50Z3 6003 Track Excavator Operator’s Manual 1000127717 – PDF DOWNLOAD 

Table of contents 3
Important information on this Operator’s Manual 1-1 3
Machine overview 1-2 3
Brief description 1-3 3
Fields of application, attachments 1-4 3
Regulations 1-5 3
EC declaration of conformity version 50Z³ up to serial number AH00578 1-6 3
EC declaration of conformity version 50Z³ from serial number AH00579 1-7 3
EC declaration of conformity version 6003 up to serial number AH00578 1-8 3
EC declaration of conformity version 6003 from serial number AH00579 1-9 3
Type labels and component numbers 1-10 3
Other signs and symbols 1-13 3
Fire extinguisher 1-16 3
Identification of warnings and dangers 2-1 3
Warranty 2-1 3
Designated use and exemption from liability 2-2 3
General conduct and safety instructions 2-3 3
Safety instructions regarding operation 2-5 3
Safety instructions for maintenance 2-9 3
Warning of special hazards 2-11 3
50Z3 cab 3-2 3
6003 cab 3-4 3
50Z3 controls 3-7 3
6003 controls 3-9 3
Putting into operation 3-12 3
Driving the excavator 3-15 4
Driving on slopes 3-26 4
Stabiliser blade operation 3-28 4
Parking the machine 3-29 4
Light system 3-30 4
Cab heating and ventilation 3-31 4
Washer system 3-33 4
Air conditioning (option) 3-34 4
Seat adjustment 3-35 4
Seat belt 3-37 4
Emergency exit 3-38 4
Front window 3-39 4
Door 3-40 4
Engine cover 3-41 4
Battery master switch 3-42 4
Tilting the cab 3-43 4
Exit through the door 3-46 4
Adjusting the left-hand side armrest 3-47 4
Towing the track excavator 3-47 4
Crane handling the machine 3-48 5
Loading and transporting the machine 3-49 5
Tying down the machine 3-50 5
Working with the machine 3-51 5
Control levers/ISO controls: overview 3-52 5
Changeover valve for SAE/ISO controls (option) 3-55 5
Control lever with proportional controls (option): overview 3-57 5
Control lever if equipped with 3rd control circuit (option): overview 3-63 5
Vario (option) 3-66 5
Releasing the pressure on the work hydraulics 3-69 5
Re-equipping attachments 3-70 5
Powertilt (option) 3-76 6
Connections for auxiliary hydraulics 3-80 6
Grading 3-87 6
Working alongside trenches 3-88 6
Safe load indicator (option) 3-89 6
Engine trouble 4-1 6
Engine error codes 4-3 6
Malfunctions of the Powertilt unit 4-7 6
Introduction 5-1 6
Fuel system 5-2 6
Engine lubrication system 5-5 6
Engine and hydraulics cooling system 5-7 6
Air filter 5-10 6
V-belt 5-12 6
Hydraulic system 5-15 6
Pilot valve 5-19 7
Tracks 5-21 7
Travelling drive 5-23 7
Electrical system 5-25 7
General maintenance work 5-28 7
Maintenance if the machine is out of service for a longer period of time 5-31 7
Fluids and lubricants 5-32 7
Maintenance plan (overview) 5-35 7
Maintenance label 5-39 7
Chassis 6-1 7
Engine 6-1 7
Hydraulic system 6-1 7
Undercarriage and swivel unit 6-2 7
Stabiliser blade 6-2 7
Work hydraulics 6-2 7
Electrical system 6-3 7
Noise levels 6-4 8
Vibration 6-5 8
Coolant compound table 6-5 8
Powertilt 6-5 8
Dimensions model 50Z³ 6-6 8
Dimensions model 6003 6-7 8
Lift capacity table 50Z³ 6-8 8
Lift capacity table 50Z³ counterweight (option) 6-9 8
Lift capacity table 50Z³ long stick (option) 6-10 8
Lift capacity table 50Z³ long stick, counterweight (option) 6-11 8
Lift capacity table 6003 6-12 8
Lift capacity table 6003 counterweight (option) 6-13 8
Lift capacity table 6003 long stick (option) 6-14 8
Lift capacity table 6003 long stick, counterweight (option) 6-15 8
Lift capacity table 6003 long stick, triple articulation boom (option) 6-16 8
Lift capacity table 6003 long stick, triple articulation boom, counterweight (option) 6-17 8
Lift capacity table 6003 triple articulation boom (option) 6-18 8
Lift capacity table 6003 triple articulation boom, counterweight (option) 6-19 8
Lift capacity table 6003 Vario (option) 6-20 8
A 9
B 9
C 9
D 9
F 9
H 9
I 9
L 9
M 9
N 9
O 9
P 9
R 9
S 10
T 10
V 10
W 10
1 Introduction 11
1 1 Important information on this Operator’s Manual 11
1 2 Machine overview 12
1 3 Brief description 13
Travelling drive 13
Work hydraulics 13
Cooling system 13
Cab (ROPS, TOPS and FOPS) 13
1 4 Fields of application, attachments 14
Use: attachment 14
1 5 Regulations 15
1 6 EC declaration of conformity version 50Z³ up to serial number AH00578 16
1 7 EC declaration of conformity version 50Z³ from serial number AH00579 17
1 8 EC declaration of conformity version 6003 up to serial number AH00578 18
1 9 EC declaration of conformity version 6003 from serial number AH00579 19
1 10 Type labels and component numbers 20
1 11 Other signs and symbols 23
on the outside of the machine 23
inside the cab 25
1 12 Fire extinguisher 26
2 Safety instructions 27
2 1 Identification of warnings and dangers 27
2 2 Warranty 27
2 3 Designated use and exemption from liability 28
2 4 General conduct and safety instructions 29
Organisational measures 29
Selection and qualification of staff, basic responsibilities 30
2 5 Safety instructions regarding operation 31
Normal operation 31
Applications with lifting gear 33
Trailers and attachments 33
Transport 34
2 6 Safety instructions for maintenance 35
2 7 Warning of special hazards 37
Electric energy 37
Gas, dust, steam, smoke 37
Hydraulics 37
Noise 37
Oil, grease and other chemical substances 38
Battery 38
Tracks 38
3 Operation 39
3 1 50Z3 cab 40
3 2 6003 cab 42
Up to serial number AH00578 42
From serial number AH00579 43
3 3 50Z3 controls 45
3 4 6003 controls 47
Up to serial number AH00578 47
3 5 Putting into operation 50
Safety instructions 50
Putting the machine into operation for the first time 50
Running-in period 50
Check lists 51
Start-up checklist 51
Operation checklist 52
Parking checklist 52
3 6 Driving the excavator 53
Preheating start switch 53
Throttle 53
Automatic revs setting (option) 54
Telltales and warning lights: overview 55
Before starting the engine 58
Starting the engine: general 58
Procedure 59
Starting at low temperatures 61
When the engine has started 61
Engine warm-up 61
Moving off 62
Drive levers 62
High speed 63
Hydraulic brake 63
Mechanical brake 63
3 7 Driving on slopes 64
Driving on slopes 65
3 8 Stabiliser blade operation 66
3 9 Parking the machine 67
Parking the machine on slopes 67
3 10 Light system 68
Working light 68
Roof lights (option) 68
Interior light 68
Rotating beacon (option) 69
3 11 Cab heating and ventilation 69
Summer/winter operation (up to serial number AD04650) 70
Heating controls (from serial number AD04651) 70
3 12 Washer system 71
Tank for washer system 71
3 13 Air conditioning (option) 72
Recirculated air mode 72
3 14 Seat adjustment 73
Weight adjustment 74
Height adjustment 74
Horizontal adjustment 74
Backrest adjustment 74
3 15 Seat belt 75
3 16 Emergency exit 76
3 17 Front window 77
3 18 Door 78
3 19 Engine cover 79
3 20 Battery master switch 80
3 21 Tilting the cab 81
3 22 Exit through the door 84
3 23 Adjusting the left-hand side armrest 85
3 24 Towing the track excavator 85
Towing 85
3 25 Crane handling the machine 86
3 26 Loading and transporting the machine 87
3 27 Tying down the machine 88
Jump-starting the engine (supply battery) 60
Special instructions for driving on public roads 60
3 28 Working with the machine 89
General safety instructions 89
3 29 Control levers/ISO controls: overview 90
Left-hand side control lever 90
Boom swivel controls/triple articulation boom (option) 90
Right-hand side control lever 91
Lowering the boom with the engine stopped 91
Releasing pressure 91
Rotating the upper carriage 92
Swivel unit brake 92
3 30 Changeover valve for SAE/ISO controls (option) 93
Left-hand side control lever 93
Right-hand side control lever 93
Directional valve position 93
Directional valve 94
3 31 Control lever with proportional controls (option): overview 95
Function 95
Measures to be taken in case of malfunctions 96
Left-hand side control lever 96
Changeover between auxiliary hydraulics and boom swivel 97
Switching status display on/off for auxiliary hydraulics/boom swivel 97
Operating the boom/auxiliary hydraulics 97
Hammer operation 97
Adjusting control response: 98
Characteristic curves – status display 98
Lowering the boom with the engine stopped 99
Releasing pressure 99
Rotating the upper carriage 100
Swivel unit brake 100
3 32 Control lever if equipped with 3rd control circuit (option): overview 101
Left-hand side control lever 101
Boom swivel controls 101
Lowering the boom with the engine switched off 102
Releasing pressure 102
Rotating the upper carriage 103
Swivel unit brake 103
3 33 Vario (option) 104
Vario operation 104
Driving across slopes with the Vario feature 104
Danger area of the Vario feature 105
Working with the Vario feature 106
Improved reach with the Vario feature 106
3 34 Releasing the pressure on the work hydraulics 107
Releasing pressure 107
Pressure release with proportional controls (option) 107
3 35 Re-equipping attachments 108
Specific safety instructions 108
Removing a bucket 108
Mounting a bucket 109
Quickhitch (option) 109
Hydraulic quickhitch (option) 111
Maintenance 111
Operation 112
3 36 Powertilt (option) 114
Re-equipping 115
Mounting the Powertilt unit 115
Removing the Powertilt unit 115
Port 116
Operation 117
Right-hand side control lever (Powertilt) 117
Enabling the 3rd control circuit 118
3 37 Connections for auxiliary hydraulics 118
Grab couplings 119
Attachments 120
“Hose burst valve” safety feature (option) 120
Working with the standard bucket 121
Inadmissible work 121
Excavator work position 122
Bucket position when digging 122
Excavating trenches 123
Loading 123
Grading 123
Excavating trenches sideways 124
3 38 Grading 125
Grading 125
3 39 Working alongside trenches 126
Stabiliser blade at rear 126
3 40 Safe load indicator (option) 127
4 Troubleshooting 129
4 1 Engine trouble 129
4 2 Engine error codes 131
4 3 Malfunctions of the Powertilt unit 135
5 Maintenance 137
5 1 Introduction 137
5 2 Fuel system 138
Specific safety instructions 138
Refuelling 138
Fuel-filling pump (option) 139
Stationary fuel pumps 139
Diesel fuel specification 139
Bleeding the fuel system 140
Fuel prefilter with water separator 140
5 3 Engine lubrication system 141
Checking the oil level 141
Filling up engine oil 142
5 4 Engine and hydraulics cooling system 143
Specific safety instructions 143
Checking/filling up coolant 144
5 5 Air filter 146
Replacing the filter 147
5 6 V-belt 148
Checking V-belt tension 148
Retightening the V-belt 149
Checking the V-belt of the air conditioning system 150
Tightening the V-belt of the air conditioning system 150
5 7 Hydraulic system 151
Specific safety instructions 151
Checking the hydraulic oil level 152
Filling up hydraulic oil 153
Important information for the use of biodegradable oil 154
5 8 Pilot valve 155
Checking hydraulic pressure lines 156
5 9 Tracks 157
Checking track tension 157
Setting the tracks 158
5 10 Travelling drive 159
Checking the oil level and filling up oil 159
Draining oil 159
Maintenance of attachments 160
5 11 Electrical system 161
Specific safety instructions 161
Service and maintenance work at regular intervals 161
Instructions concerning specific components 162
Alternator 162
Battery 163
5 12 General maintenance work 164
Cleaning 164
General instructions for all areas of the machine 164
Inside the cab 165
Exterior of the machine 165
Engine compartment 165
Screw connections and attachments 166
Pivots and hinges 166
Powertilt (option) 166
5 13 Maintenance if the machine is out of service for a longer period of time 167
Preparatory work before taking the machine out of service 167
Putting the machine into operation again 167
5 14 Fluids and lubricants 168
Additional oil change and filter replacement (hydraulics) 169
5 15 Maintenance plan (overview) 171
5 16 Maintenance label 175
Explanation of symbols on the maintenance label 175
6 Specifications 177
6 1 Chassis 177
6 2 Engine 177
6 3 Hydraulic system 177
6 4 Undercarriage and swivel unit 178
6 5 Stabiliser blade 178
6 6 Work hydraulics 178
6 7 Electrical system 179
Fuse box in instrument panel 179
Main fuse box with relays underneath the cab 179
Relays 180
6 8 Noise levels 180
6 9 Vibration 181
6 10 Coolant compound table 181
6 11 Powertilt 181
6 12 Dimensions model 50Z³ 182
6 13 Dimensions model 6003 183
6 14 Lift capacity table 50Z³ 184
6 15 Lift capacity table 50Z³ counterweight (option) 185
6 16 Lift capacity table 50Z³ long stick (option) 186
6 17 Lift capacity table 50Z³ long stick, counterweight (option) 187
6 18 Lift capacity table 6003 188
6 19 Lift capacity table 6003 counterweight (option) 189
6 20 Lift capacity table 6003 long stick (option) 190
6 21 Lift capacity table 6003 long stick, counterweight (option) 191
6 22 Lift capacity table 6003 long stick, triple articulation boom (option) 192
6 23 Lift capacity table 6003 long stick, triple articulation boom, counterweight (option) 193
6 24 Lift capacity table 6003 triple articulation boom (option) 194
6 25 Lift capacity table 6003 triple articulation boom, counterweight (option) 195
6 26 Lift capacity table 6003 Vario (option) 196

S.V 02/01/2025