Wacker Neuson 28Z3 Track excavator Operators Manual – PDF DOWNLOAD
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Wacker Neuson 28Z3 Track excavator Operators Manual – PDF DOWNLOAD
1 Introduction
1.1 Important information on the Operator’s Manual
- The Operator’s Manual is stored in the document box under the seat. This Operator’s Manual contains important information on how to work safely, correctly and economically with the machine.
- Therefore, it aims not only at new staff, but it also serves as a reference for experienced staff. It helps to avoid dangerous situations and reduce repair costs and downtimes.
- Furthermore, the reliability and the service life of the machine will be increased by following the instructions in the Operator’s Manual.
- This is why the Operator’s Manual must always be kept at hand in the machine. Your own safety, as well as the safety of others, depends to a great extent on how the machine is moved and operated.
- Carefully read the Operator’s Manual before putting the machine into operation. This Operator’s Manual will help to familiarise yourself more easily with the machine, thereby enabling you to use it more safely and efficiently.
- Follow chapter “Safety Instructions” in particular. As a rule, keep the following in mind: Careful and prudent working is the best way to avoid accidents! Operational safety and readiness of the machine do not only depend on your skill, but also on maintenance and servicing of the machine.
- This is why regular maintenance and service work is absolutely necessary. Extensive maintenance and repair work must always be carried out by a Wacker Neuson workshop. Use only original spare parts for repairs. This ensures operational safety and readiness of your machine, and maintains its value.
TABLE OF CONTENTS:
Wacker Neuson 28Z3 Track excavator Operators Manual – PDF DOWNLOAD
Introduction
Important information on the Operator’s Manual 1-1
Machine overview 1-2
Brief description 1-3
Travelling drive 1-3
Work hydraulics 1-3
Schock cartridges 1-3
Cooling system 1-3
Cab 1-3
Fields of application, attachments 1-4
Use: attachment 1-4
Regulations 1-5
EC declaration of conformity for all machines delivered before 29 December 2009 1-6
EC declaration of conformity for all machines delivered after 29 December 2009 1-7
Declaration of conformity for machines without CE mark on the type label 1-8
Type labels and component numbers 1-9
Signs and symbols (up to serial number AG01685) 1-11
on the outside of the machine 1-11
Labels (from serial number AG01686) 1-15
Safety labels 1-19
Fire extinguisher 1-24
Safety instructions
Identification of warnings and dangers 2-1
Warranty 2-1
Disposal 2-1
Designated use and exemption from liability 2-2
General conduct and safety instructions 2-3
Organisational measures 2-3
Selection and qualification of staff, basic responsibilities 2-4
Safety instructions regarding operation 2-5
Normal operation 2-5
Information on visibility 2-6
Cab and protective structures 2-7
Shatter protection for canopy (option) 2-8
Checks when reversing the machine 2-9
Applications with lifting gear 2-9
Working with attachments 2-10
Transport 2-11
Working in the area of underground electric lines 2-11
Working near overhead electric lines 2-11
Safety instructions for maintenance 2-12
Warning of special hazards 2-14
Electrical energy 2-14
Gas, dust, steam, smoke 2-14
Hydraulic system 2-14
Noise 2-14
Oil, grease and other chemical substances 2-14
Using the quickhitches in water 2-15
Battery 2-15
Tracks 2-15
Hammer operation 2-15
Safety instructions 2-15
Working with a hammer 2-16
Table of contents
I-2 BA 28Z3 EN – Edition 30 * * Ba28Z3en3_0IVZfm
Table of contents
Operation
Cab overview 3-3
Instrument panel overview 3-5
Putting into operation 3-6
Safety instructions 3-6
Putting the machine into operation for the first time 3-6
Running-in period 3-6
Check lists 3-7
Start-up checklist 3-7
Operation checklist 3-8
Parking checklist 3-8
Driving the machine 3-9
Preheating start switch (overview) 3-9
Throttle lever overview 3-9
Automatic engine speed setting (option) 3-9
Indicator lights and warning lights (overview) 3-10
Before starting the engine 3-12
Starting the engine (general information) 3-12
Starting with the drive interlock (option) (up to serial number AG00698) 3-13
Starting with the drive interlock – internal transponder (option) (from serial number
AG00699) 3-14
Starting at low temperatures 3-14
When the engine has started 3-15
Jump-starting the engine (supply battery) 3-15
Special instructions for driving on public roads 3-16
Moving off 3-16
Drive levers 3-16
High speed 3-17
Hydraulic brake 3-17
Drive position 3-17
Working on slopes 3-18
Stabiliser blade operation 3-20
Parking the machine 3-21
Parking the machine on slopes 3-21
Light system 3-22
Working light 3-22
Roof lights (option) 3-22
Interior light 3-22
Rotating beacon (option) 3-23
Cab heating and ventilation 3-23
Heating adjustment 3-23
Washer system 3-24
Seat adjustment 3-24
Weight adjustment 3-25
Horizontal adjustment 3-25
Backrest adjustment 3-25
Seat belt 3-26
Retracting belt (option) 3-27
Emergency exit 3-28
Emergency exit on machines equipped with protective Front Guard structures
(option) 3-28
Front window 3-29
Door 3-30
Engine cover 3-31
Tank cover 3-32
BA 28Z3 EN – Edition 30 * * Ba28Z3en3_0IVZfm I-3
Table of contents
Mirrors (option) 3-33
Cab entry and exit (door) 3-34
Armrest adjustment 3-36
Towing the machine 3-36
Crane handling the machine 3-37
Loading and transporting the machine 3-39
Tying down the machine 3-40
Mounting/removing the shatter protection (option) 3-41
Drive alarm (option) 3-41
Working with the machine 3-42
General safety instructions 3-42
Control levers/ISO controls: overview 3-42
Left-hand control lever 3-43
Boom swivel controls 3-43
Auxiliary hydraulics 3-43
Right-hand control lever 3-43
Lowering the boom with the engine stopped 3-44
Releasing pressure 3-44
Rotating the upper carriage 3-44
Swivel unit brake 3-45
Changeover valve for SAE/ISO controls (option) 3-46
Left-hand control lever 3-46
Right-hand control lever 3-46
Directional valve position 3-46
Directional valve 3-47
Control lever with proportional controls (option): overview 3-48
Diagnosis display 3-49
Left-hand control lever 3-50
Boom swivel controls 3-50
Auxiliary hydraulics 3-50
Hammer operation 3-51
Adjusting control response 3-51
Characteristic curves – status indicator 3-51
Right-hand control lever 3-51
Lowering the boom with the engine stopped 3-52
Releasing pressure 3-52
Rotating the upper carriage 3-52
Swivel unit brake 3-53
Control lever if equipped with 3rd control circuit (option): overview 3-54
Left-hand control lever 3-54
Boom swivel controls 3-54
Auxiliary hydraulics 3-55
Right-hand control lever 3-55
Lowering the boom with the engine stopped 3-56
Releasing pressure 3-56
Rotating the upper carriage 3-56
Swivel unit brake 3-57
Tilting the upper carriage – Vertical Digging System (option) 3-57
Releasing the pressure in the work hydraulics 3-59
Releasing pressure 3-59
Pressure release with proportional controls (option) 3-59
Re-equipping attachments 3-60
Specific safety instructions 3-60
Removing a bucket 3-60
Mounting a bucket 3-61
Quickhitch (option) 3-61
Hydraulic quickhitch system (option) 3-62
I-4 BA 28Z3 EN – Edition 30 * * Ba28Z3en3_0IVZfm
Table of contents
Powertilt (option) 3-65
Re-equipping 3-66
Operation 3-66
Right-hand control lever (Powertilt) 3-66
Connections for auxiliary hydraulics 3-67
Safe load indicator (option) 3-68
Working with the machine 3-69
Working with the standard bucket 3-69
Inadmissible work procedures 3-69
Work position of machine 3-70
Bucket position when digging 3-70
Excavating trenches 3-71
Loading 3-71
Grading 3-71
Excavating trenches laterally 3-71
Working alongside trenches 3-72
Stabiliser blade at rear 3-72
Grading 3-73
Grading 3-73
Troubleshooting
Troubleshooting the hydraulic system 4-1
Engine trouble 4-1
Malfunctions of the Powertilt unit 4-3
Maintenance
Introduction 5-1
Safety-relevant parts 5-1
Fuel system 5-2
Refuelling 5-3
Stationary fuel pumps 5-3
Diesel fuel specification 5-4
Bleeding the fuel system 5-4
Water separator 5-5
Tank for washer system 5-5
Engine lubrication system 5-6
Checking the oil level 5-6
Filling up engine oil 5-7
Engine and hydraulics cooling system 5-8
Specific safety instructions 5-8
Checking/filling up coolant 5-9
Air filter 5-11
Replacing the air filter element 5-11
Air intake 5-13
Change cab air filter 5-14
V-belt 5-15
Checking V-belt tension 5-15
Hydraulic system 5-16
Specific safety instructions 5-16
Checking the hydraulic oil level 5-17
Filling up hydraulic oil 5-18
Important information for the use of biodegradable oil 5-19
Checking hydraulic pressure lines 5-20
Tracks 5-21
Checking track tension 5-21
Setting the tracks 5-22
Travelling drive 5-23
Checking the oil level and filling up oil 5-23
BA 28Z3 EN – Edition 30 * * Ba28Z3en3_0IVZfm I-5
Table of contents
Draining oil 5-23
Maintenance of attachments 5-24
Electrical system 5-24
Service and maintenance work at regular intervals 5-24
Instructions concerning specific components 5-24
Alternator 5-24
Battery 5-25
General maintenance work 5-26
Cleaning 5-26
General instructions for all areas of the machine 5-26
Inside the cab 5-26
Cleaning the seat belt 5-26
Exterior of the machine 5-27
Engine compartment 5-27
Shatter protection 5-27
Screw connections and attachments 5-27
Pivots and hinges 5-27
Overview of lubrication points 5-28
Parking the machine 5-29
Lubrication points on the stabiliser blade and stabiliser blade ram 5-29
Lubrication points on the swivelling console and slewing ram 5-29
Lubrication points on the boom, bucket and stick rams 5-30
Lubrication points on the boom and stick 5-31
Lubrication points on the joint rod 5-32
Lubricating the ball bearing race of the live ring 5-32
Lubricating the teeth of the live ring 5-33
Lubricating the teeth of the live ring VDS 5-33
VDS lubrication points (option) 5-34
Powertilt lubrication points (option) 5-35
Lubrication points of hydraulic quickhitch (option) 5-35
Preparatory work before taking out of service 5-36
Maintenance if the machine is out of service for a longer period of time 5-36
Putting into operation again 5-36
Fluids and lubricants 5-37
Oil grades for the diesel engine, depending on temperature 5-38
Additional oil change and filter replacement (hydraulic system) 5-38
Oil grades for the hydraulic system, depending on temperature 5-39
Maintenance plan (overview) 5-41
Maintenance label 5-45
Explanation of symbols on the maintenance label 5-45
Specifications
Chassis 6-1
Engine 6-1
Hydraulic system 6-1
Stabiliser blade 6-1
Undercarriage and swivel unit 6-2
Work hydraulics 6-2
Electrical system 6-2
Fuse box in engine compartment 6-2
I-6 BA 28Z3 EN – Edition 30 * * Ba28Z3en3_0IVZfm
Table of contents
Noise levels 6-3
Vibration 6-3
Coolant compound table 6-4
Powertilt 6-4
Dimensions model 28Z3 6-5
Dimensions model 28Z3 VDS 6-6
Lift capacity table 28Z3 (short stick) 6-8
Lift capacity table 28Z3 long stick (option) 6-9
Lift capacity table 28Z3 short stick and extra weight (option) 6-10
Lift capacity table 28Z3 long stick (option) and extra weight (option) 6-11
Lift capacity table 28Z3 VDS (short stick) 6-12
Lift capacity table 28Z3 long stick VDS (option) 6-13
Index
A
Abbreviations 1-1
Air filter 5-11
Air intake 5-13
Applications with lifting gear 2-9
B
Biodegradable oil 5-19
C
Cab air filter 5-14
Cab overview 3-3
Changeover valve for SAE/ISO controls (option) 3-46
Check lists 3-7
Control levers overview 3-42
Crane handling the machine 3-37
Crane-handling bracket 3-37
D
Declarations of conformity 1-6
Designated use and exemption from liability 2-2
Drive alarm (option) 3-41
Drive interlock (option) 3-13
Driving on public roads 3-16
Driving the machine 3-9
E
Emergency exit
Front Guard (option) 3-28
F
Fasten 3-27
Fire extinguisher 1-24
Fluids and lubricants 5-37
G
General maintenance work 5-26
H
Heating 3-23
Hose burst valve (option) 3-68
Hydraulic quickhitch system (option) 3-62
I
Important information
On the Operator’s Manual 1-1
Indicator lights and warning lights 3-10
Instrument panel overview 3-5
Interior light 3-22
L
Legal regulations 1-5
Lift capacity tables 6-8
Light system 3-22
Lowering the boom with the engine stopped 3-44, 3-52, 3-56
M
Machine
Brief description 1-3
Fields of application 1-4
Loading and transporting 3-39
Overview 1-2
Maintenance
Air filter 5-11
Biodegradable oil 5-19
Bleeding the fuel system 5-4
Checking the coolant level 5-9
Checking the engine oil level 5-6
Checking the hydraulic oil level 5-17
Cleaning 5-26
Electrical system 5-24
Engine and hydraulics cooling system 5-8
Engine lubrication system 5-6
Filling in engine oil 5-7
Filling up coolant 5-9
Filling up hydraulic oil 5-18
Fluids and lubricants 5-37
Fuel system 5-2
Hydraulic pressure lines 5-20
Hydraulic system 5-16
Instructions concerning specific components 5-24
Maintenance plan 5-41
Overview of lubrication points 5-28
Pivots and hinges 5-27
Screw connections 5-27
Service and maintenance work at regular intervals 5-24
Tracks 5-21
Travelling drive 5-23
V-belt 5-15
Maintenance label 5-45
N
Noise levels 1-11, 1-16
O
Operation 3-1
Before starting the engine
3-12
Cab overview 3-3
Connections for auxiliary hydraulics 3-67
Control levers overview 3-42
Instrument panel overview 3-5
Moving off 3-16
Seat belt height adjustment 3-26
Starting the engine 3-12
Stop and park the machine 3-21
Triple articulation boom (option) 3-43, 3-50, 3-54
Working on slopes 3-18
overview 3-3
Overview of lubrication points 5-28
P
Powertilt (option) 3-65
Preheating start switch 3-9
Protective structures 2-7
Putting into operation 3-2
Check lists 3-7
Putting the machine into operation for the first time 3-6
Safety instructions 3-6
Index
I
I-8 BA 28Z3 EN – Edition 30 * * Ba28Z3en3_0SIXfm
Index
Q
Quickhitch (option) 3-61
R
Re-equipping attachments 3-60
Refuelling 5-3
Rotating beacon 3-23
Running-in period 3-6
S
Safe load indicator (option) 3-68
Safety instructions 2-1
Applications with lifting gear 2-9
General conduct 2-3
Hammer operation 2-15
Identification 2-1
Maintenance 2-12
Operation 2-5
Special hazards 2-14
Transport 2-11
Working near electric lines 2-11
Working with attachments 2-10
Safety-relevant parts 5-1
Seat adjustment 3-24
Backrest adjustment 3-25
Horizontal adjustment 3-25
Weight adjustment 3-25
Seat belt 3-26
Seat belt height adjustment 3-26
Shatter protection 2-8, 3-41
Signs and symbols 1-11
Specifications 6-1
Chassis 6-1
Coolant compound table 6-4
Dimensions 6-5
Dimensions with VDS 6-6
Electrical system 6-2
Engine 6-1
Hydraulic system 6-1
Lift capacity tables 6-8
Noise levels 6-3
Powertilt 6-4
Stabiliser blade 6-1
Undercarriage and swivel unit 6-2
Vibration 6-3
Work hydraulics 6-2
T
Taking out of service 5-36
Tilting the upper carriage 3-57
Towing the machine 3-36
Tracks 5-21
Troubleshooting
Engine 4-1
Hydraulic system 4-1
Powertilt 4-3
Type labels and component numbers 1-9
V
Ventilation 3-23
Ventilation, fresh air 3-23
W
Warranty 2-1
Washer system 3-24
Tank 5-5
Working
Freeing the machine 3-73
Practical hints 3-72
Working with the machine 3-69
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M