WACKER NEUSON 1601 DUMPER OPERATOR’S MANUAL 1000150192 – PDF DOWNLOAD
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WACKER NEUSON 1601 DUMPER OPERATOR’S MANUAL 1000150192 – PDF DOWNLOAD
Description
WACKER NEUSON 1601 DUMPER OPERATOR’S MANUAL 1000150192 – PDF DOWNLOAD
FILE DETAILS:
WACKER NEUSON 1601 DUMPER OPERATOR’S MANUAL 1000150192 – PDF DOWNLOAD
Language : English
Pages : 111
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
WACKER NEUSON 1601 DUMPER OPERATOR’S MANUAL 1000150192 – PDF DOWNLOAD
Introduction
Important information on this Operator’s Manual 1-1
Brief description 1-2
Regulations 1-2
EC declaration of conformity dumper 1601AA up to serial number: AA 1-3
EC declaration of conformity dumper 1601AB from serial number: AB 1-4
Type labels and component numbers 1-5
Other signs and symbols 1-6
Safety instructions
Identification of warnings and dangers 2-1
Warranty 2-1
Designated use and exemption from liability 2-2
General conduct and safety instructions 2-3
Organisational measures 2-3
Selection and qualification of staff, basic responsibilities 2-4
Safety instructions regarding operation 2-5
Normal operation 2-5
Trailer operation 2-7
Safety instructions for maintenance 2-8
Warning of special hazards 2-10
Electrical energy 2-10
Gas, dust, steam, smoke 2-10
Hydraulics 2-11
Noise 2-11
Oil, grease and other chemical substances 2-11
Battery 2-11
Tyres 2-11
Operation
Description of 1601H components (overview) 3-2
Description of 1601S components (overview) 3-3
Description of 1601F components (overview) 3-4
Operating equipment 1601 serial number AA 3-5
Operating equipment 1601 serial number AB 3-6
Putting into operation 3-7
Safety instructions 3-7
Putting the machine into operation for the first time 3-7
Running-in period 3-7
Check lists 3-8
Start-up checklist 3-8
Operation checklist 3-9
Parking checklist 3-9
Driving the dumper 3-10
Preheating start switch: overview 3-10
Accelerator pedal: overview 3-10
Telltales and warning lights: overview 3-11
Before starting the engine 3-13
Starting the engine: general 3-13
Procedure 3-13
When the engine has started 3-14
Engine warm-up 3-14
Jump-starting the engine (supply battery) 3-14
Special instructions for driving on public roads 3-15
Moving off 3-15
Table of contents
I-2 BA 1601 En – Ausgabe 2 0 * *Ba1601en2_0IVZ fm
Table of contents
Mechanical brake 3-16
Hydraulic brake 3-16
Hazard warning system 3-16
Driving on slopes 3-17
Specific safety instructions 3-17
Driving on slopes with a loaded skip 3-18
Driving on slopes with an empty skip 3-18
Driving across slopes 3-18
Parking the machine 3-19
Loading the machine 3-20
Seat adjustment 3-21
Weight adjustment 3-21
Horizontal adjustment 3-21
Backrest adjustment 3-21
Seat belt 3-22
Engine cover 3-23
Working with the machine 3-24
General safety instructions 3-24
High-tip skip operation (1601H) 3-25
Swivel skip operation (1601S) 3-26
Front skip operation (1601F) 3-27
Rollbar 3-27
Towing 3-28
Opening the high-pressure circuit 3-28
Releasing the hydraulic parking brake 3-28
Centre pivot strut 3-29
Locking the control levers 3-29
Crane handling the machine 3-30
Loading and transporting the machine 3-31
Tying down the machine 3-32
Battery master switch 3-32
Troubleshooting
Engine trouble 4-1
Maintenance
Introduction 5-1
High-tip skip maintenance strut 1601H 5-2
Maintenance strut (1601S swivel skip) 5-2
Fuel system 5-3
Specific safety instructions 5-3
Refuelling 5-3
Stationary fuel pumps 5-4
Diesel fuel specification 5-4
Bleeding the fuel system 5-4
Fuel prefilter with water separator 5-5
Replacing the fuel filter 5-6
Engine lubrication system 5-7
Checking the oil level 5-7
Filling up engine oil 5-8
Engine and hydraulics cooling system 5-9
Specific safety instructions 5-9
Checking/filling up coolant 5-10
Air filter 5-12
Replacing the filter 5-13
V-belt 5-14
Checking V-belt tension 5-14
Retightening the V-belt 5-15
Hydraulic system 5-16
Specific safety instructions 5-16
Checking the hydraulic oil level 5-17
Filling up hydraulic oil 5-18
Changing hydraulic oil 5-19
Fouling indicator for hydraulic oil filter 5-19
Replacing the hydraulic oil filter element 5-19
Important information for the use of biodegradable oil 5-20
Checking hydraulic pressure lines 5-21
Tyres 5-22
Inspection work 5-22
Wheel change 5-23
Electrical system 5-24
Specific safety instructions 5-24
Service and maintenance work at regular intervals 5-24
Instructions concerning specific components 5-25
Alternator 5-25
Battery 5-26
General maintenance work 5-27
Cleaning 5-27
General instructions for all areas of the machine 5-27
Exterior of the machine 5-28
Engine compartment 5-28
Screw connections and attachments 5-28
Pivots and hinges 5-28
Fluids and lubricants 5-29
Maintenance plan (overview) 5-32
Lubrication points 1601H: overview 5-35
Lubrication points 1601F: overview 5-36
Lubrication points 1601S: overview 5-37
Specifications
Chassis 6-1
Engine 6-1
Travelling drive 6-2
Brakes 6-2
Steering system 6-3
Work hydraulics 6-3
Loader unit 6-3
Drive specifications 6-3
Electrical system (up to AA16090) 6-4
Fuse box 6-4
Relays 6-4
Electrical system (from AB16001) 6-5
Fuse box 6-5
Relays 6-5
Tyres 6-6
Noise levels 6-6
Coolant compound table 6-6
Dimensions model 1601F 6-7
Dimensions model 1601H 6-8
Dimensions model 1601S 6-9
DESCRIPTION:
WACKER NEUSON 1601 DUMPER OPERATOR’S MANUAL 1000150192 – PDF DOWNLOAD
why the Operator’s Manual must always be kept at hand on the machine.
Your own safety, as well as the safety of others, depends to a great extent on how the machine is moved and operated. Therefore, carefully read and understand this Operator’s Manual prior to the first drive. This Operator’s Manual will help to familiarise yourself more easily with the machine, thereby enabling you to use it more safely and efficiently.
Careful and prudent working is the best way to avoid accidents!
Operational safety and readiness of the machine do not only depend on your skill, but also on maintenance and servicing of the machine. This is why regular maintenance and service work is absolutely necessary. Extensive maintenance and repair work must always be carried out by an expert with appropriate training. Insist on using original spare parts when carrying out maintenance and repair work. This ensures operational safety and readiness of your machine, and maintains its value. Your Wacker Neuson dealer will be pleased to answer any further questions regarding the machine or the Operator’s Manual.
S.S 02/01/2025
