Wacker Neuson 1403 1503 1903 2203 Compact Excavators User Manual 1000147740 PDF

Description

Wacker Neuson 1403 1503 1903 2203 Compact Excavators User Manual 1000147740 – PDF DOWNLOAD

FILE DETAILS:

Wacker Neuson 1403 1503 1903 2203 Compact Excavators User Manual 1000147740 – PDF DOWNLOAD 

Language : English
Pages : 110
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Wacker Neuson 1403 1503 1903 2203 Compact Excavators User Manual 1000147740 – PDF DOWNLOAD 

Introduction:
This manual and all supplementary pages must be kept accessible in the proper place
in the vehicle!
This manual contains precise operating and handling, maintenance and service instructions as
well as the safety instructions required for operation of the vehicle.
– You should be shown how to operate the vehicle by qualified personnel and carefully read
the operating instructions before starting the vehicle.
– The safety, reliability, and operational life of the excavator depend primarily on proper
operation and maintenance.
– NEUSON accepts no liability according to product liability laws for any initial or subsequent
damage which results from improper use and handling of the products supplied by us.
– Please note that claims or complaints cannot be made on the basis of the information
provided in these operating instructions including illustrations and data–in particular con
cerning construction.
– NEUSON reserves the right to make technical alterations and/or improvements without
being bound to make these alterations to previously manufactured vehicles.
– We continuously strive to improve our products. It is therefore possible that alterations have
been made to the vehicle which could not be included in these operating instructions before
they were printed.
– The vehicle described in this handbook corresponds to the technical standards and safety
requirements which applied when the manual was printed.
– Subject to technical alteration.

TABLE OF CONTENTS:

Wacker Neuson 1403 1503 1903 2203 Compact Excavators User Manual 1000147740 – PDF DOWNLOAD 

Introduction 12
1 2 Instructions for ordering spare parts 13
1 Guarantee and warranty 13
1 1 Identification Plate 13
2 Safety 14
2 1 Safety rules 15
2 2 EC – Declaration of Conformity 21
3 Specifications 22
Technical Data Compact Excavator 1403 22
Principal Data 1403 22
Driving and swiveling specifications 1403 22
Engine 1403 23
Hydraulic system 1403 23
Dozer blade 1403 23
Bucket (Standard) 1403 23
Technical Data Compact Excavator 1503 24
Principal Data 1503 24
Driving and swiveling specifications 1503 24
Engine 1503 25
Hydraulic system 1503 25
Dozer blade 1503 25
Bucket (Standard) 1503 25
Technical Data Compact Excavator 1903 26
Principal Data 1903 26
Driving and swiveling specifications 1903 26
Engine 1903 27
Hydraulic system 1903 27
Dozer blade 1903 27
Bucket (Standard) 1903 27
Technical Data Compact Excavator 2203 28
Principal Data 2203 28
Driving and swiveling specifications 2203 28
Engine 2203 29
– III –
Contents
1000147740_User manual_en
Hydraulic system 2203 29
Dozer blade 2203 29
Bucket (Standard) 2203 29
3 2 Noise emissions 30
3 3 Vibration levels 30
3 4 Fire extinguisher 30
3 5 Stickers 31
Stickers (1403-1503) 31
Stickers (1903-2203) 32
3 6 Primary Dimensions 33
Primary Dimensions 1403 33
Primary Dimensions 1503 34
Primary Dimensions 1903 35
Primary Dimensions 2203 36
4 Component designations 37
4 1 Cab equipment and controls 38
4 2 Functions at the instrument panel 39
Work light 40
Accelerator 40
Driver’s Seat 40
Heater, Heating and Air Vents 41
Windshield Wipers 41
4 3 Hydraulic System 41
Release of residual pressure 41
Emergency Control for Working Equipment (1503-2203) 41
Hydraulic oil level 42
4 3 4 Hydraulic connections for additional attachments 42
5 2 Safety bracket (1403-2203) 43
5 Safety Equipment 43
5 1 Seat 43
5 3 Lifting the Seat Bracket (Frame) 44
6 1 Fuse box 45
Order of fuses 45
7 Swinging and swiveling the excavator equipment 45
– IV –
Contents
1000147740_User manual_en
7 1 Left control lever 46
7 2 Right control lever 46
7 3 Excavator arm movements 46
7 4 Dozer Blade 46
7 5 Tilting the superstructure (only 2203) 47
7 6 Widening and narrowing the track base 47
7 7 Working with the telescopic traversing gear 48
7 8 Changing attachments 48
8 Towing equipment 49
9 Lifting the Crawler Excavator 49
10 Excavating options 50
10 1 Digging 50
10 2 Excavator arm swing angle 51
10 3 Bulldozing 51
10 4 Lifting 51
10 5 Cab protection 52
10 6 Stability 52
11 Transport instructions 53
11 1 After loading 53
12 Things to check before starting the excavator 54
12 1 Visual inspection 54
12 2 Check motor oil 54
12 3 Check hydraulic oil level 54
12 4 Check coolant level 55
12 5 Refuelling 55
12 6 Check safety equipment 55
13 Starting the excavator 56
Starting procedure 56
13 1 Jump starts (with jumper cables) 57
14 Driving the Crawler Excavator 59
14 1 Driving 59
Travel on dangerous ground and on slopes 59
14 2 Turning 59
14 3 Traveling speeds 60
– V –
Contents
1000147740_User manual_en
15 Shutting down 60
16 Care and Maintenance 61
16 1 General 61
16 2 Maintenance schedule 63
17 Daily maintenance 66
17 1 General visual inspection and leak check 66
17 2 Engine 66
Check motor oil 66
Check coolant level 66
Check fuel filter with water separator 66
Clean air filter 67
Refuelling 67
17 3 Hydraulics 67
Check hydraulic oil level 67
17 4 Undercarriage and attachments 67
Tracks 67
Check attachments (bucket, grab, etc ) 68
17 5 Lubrication points 68
18 Weekly maintenance 69
18 1 Engine 69
Check engine mounting 69
Check fan belt tension 69
Check fuel filter with water separator 69
Clean radiator 69
18 2 Hydraulics 69
Hydraulic pump 69
Clean hydraulic cooler (1402 RD Optional) 69
18 3 Traversing Gear 70
Check Crawler Tenison 70
18 4 Traveling and swiveling drives 71
18 5 Turntable 71
Bearing system 71
18 6 Cab heating 71
18 7 Attachments 71
– VI –
Contents
1000147740_User manual_en
18 8 Check windshield washer system 71
19 Maintenance every 50 operating hours 72
19 1 Engine 72
Change oil 72
Change oil filter 72
Battery 72
Check tappet clearance 72
19 2 Hydraulics 72
Change hydraulic oil filter 72
19 3 Check the track rollers and wheels for play, also check track tension! 73
20 Maintenance every 250 operating hours 74
20 1 Engine 74
Change oil and oil filter 74
Replace fuel filter 74
20 2 Hydraulics 74
Check hydraulic oil and filter 74
20 3 Electrical components 74
20 4 Attachments 74
21 Maintenance every 500 operating hours 75
21 1 Engine 75
Change air filter 75
Check valves 75
Check coolant system and hoses 75
Check electrical connections 75
Check glow plug 75
Check thermostat 75
21 2 Hydraulics 75
Check primary valves 75
Change hydraulic oil and filter (return filter) 76
21 3 Traveling drive 77
Change drive oil 77
22 Maintenance every 1,000 operating hours 78
22 1 Engine 78
Check alternator and starter 78
– VII –
Contents
1000147740_User manual_en
Clean fuel tank 78
Check water pump 78
Check tappet clearance 78
22 2 Hydraulics 78
Change hydraulic oil 78
Check ventilation filter and sieve 78
22 3 Traveling and slewing drives 78
Check oil (Traveling drive) 78
Change oil (Slewing drive) 78
22 4 Attachments 79
23 Annual Maintenance 79
23 1 Engine 79
Change air filter 79
Change oil and filter 79
Change fuel filter 79
23 2 Hydraulics 79
Change hydraulic oil and hydraulic oil filter 79
23 3 Gears 79
Change gear oil 79
23 4 Gear rim 79
24 Maintenance during longer periods of inactivity 80
24 1 Preparation for longer periods of inactivity 80
24 2 Starting the excavator after periods of inactivity 80
25 Maintenance of Yanmar Engine 81
Engine lubrication system 81
Check of oil level 81
Refilling of motor oil 81
Special safety instructions 82
Engine and hydraulic cooling system 83
V-belt 84
Check of V-belt tension 84
Retightening of V-belt 84
Fuel system 85
Preliminary fuel filter 85
– VIII –
Contents
1000147740_User manual_en
Venting of fuel system 86
25 Lubricant table 88
26 Trouble shooting 89
30 Lift Capacity 92
Lift capacity chart 96
31 Options 97
31 1 Additional hydraulics actuated electrically 97
32 Option Theft Protection 98
33 Hoisting Operation 99
A Safety instructions for the operation of earth-moving machinery A1
– dump trucks, A1

S.V 02/01/2025