WACKER NEUSON 1001 1501 2001 DUMPERS OPERATOR’S MANUAL – PDF DOWNLOAD

Description

WACKER NEUSON 1001 1501 2001 DUMPERS OPERATOR’S MANUAL – PDF DOWNLOAD

FILE DETAILS:

WACKER NEUSON 1001 1501 2001 DUMPERS OPERATOR’S MANUAL – PDF DOWNLOAD

Language : English
Pages : 141
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

WACKER NEUSON 1001 1501 2001 DUMPERS OPERATOR’S MANUAL – PDF DOWNLOAD

Introduction
Important information on this Operator’s Manual 1-1
Brief description 1-2
Regulations 1-2
EC declaration of conformity dumper 1001AB (serial number: AB ) 1-3
EC declaration of conformity dumper 1501AB from serial number: AB 1-4
EC declaration of conformity dumper 2001 CB (serial number: CB ) 1-5
Type labels and component numbers 1-6
Other signs and symbols 1-7
Safety instructions
Identification of warnings and dangers 2-1
Warranty 2-1
Designated use and exemption from liability 2-2
General conduct and safety instructions 2-3
Organisational measures 2-3
Selection and qualification of staff, basic responsibilities 2-4
Safety instructions regarding operation 2-5
Normal operation 2-5
Trailer operation 2-7
Safety instructions for maintenance 2-8
Warning of special hazards 2-10
Electrical energy 2-10
Gas, dust, steam, smoke 2-10
Hydraulics 2-11
Noise 2-11
Oil, grease and other chemical substances 2-11
Battery 2-11
Tyres 2-11
Operation
Description of 2001S components (overview) 3-4
Description of 2001 SLE components 3-5
1001/1501/1501S operating equipment up to serial number AB 3-6
1001/1501/1501S operating equipment from serial number AB 3-7
2001/2001SLE operating equipment 3-8
Putting into operation 3-9
Safety instructions 3-9
Putting the machine into operation for the first time 3-9
Running-in period 3-9
Check lists 3-10
Start-up checklist 3-10
Operation checklist 3-11
Parking checklist 3-11
Driving the dumper 3-12
Preheating start switch: overview 3-12
Accelerator pedal: overview 3-12
Telltales and warning lights: overview 3-13
Before starting the engine 3-15
Starting the engine: general 3-15
Procedure 3-15
When the engine has started 3-16
Engine warm-up 3-16
Jump-starting the engine (supply battery) 3-16
Special instructions for driving on public roads 3-17
Moving off 3-17
Hydraulic brake 3-18
Mechanical brake 3-18
Hazard warning system 3-18
Driving on slopes 3-19
Specific safety instructions 3-19
Driving on slopes with a loaded skip 3-20
Driving on slopes with an empty skip 3-20
Driving across slopes 3-20
Parking the machine 3-21
Loading the machine 3-22
Seat adjustment 3-23
Weight adjustment 3-23
Horizontal adjustment 3-23
Backrest adjustment 3-23
Seat belt 3-24
Engine cover 3-25
Working with the machine 3-26
General safety instructions 3-26
High-tip skip operation (1001 + 1501H + 1501S) 3-27
Swivel skip operation 3-28
Loader unit (2001 SLE) 3-28
Information on working with the loader unit 3-30
Rollbar 3-30
Towing 1001/1501/1501 S/2001 3-31
Opening the high-pressure circuit 1001/1501/1501 S 3-31
Releasing the hydraulic parking brake 1001/1501/1501 S 3-31
Opening the high-pressure circuit 2001 3-32
Releasing the hydraulic parking brake 2001 3-32
Centre pivot strut 3-33
Locking the control levers 3-33
Crane handling the machine 3-34
Loading and transporting the machine 3-35
Tying down the machine 3-36
Battery master switch 1001 – 1501 3-36
Troubleshooting
Engine trouble 4-1
Maintenance
Introduction 5-1
Front skip maintenance strut 1001 5-1
Maintenance strut, model 1501 5-2
Maintenance strut 2001 5-3
Fuel system 5-4
Specific safety instructions 5-4
Refuelling 5-4
Stationary fuel pumps 5-5
Diesel fuel specification 5-5
Bleeding the fuel system 5-5
Fuel prefilter with water separator 5-6
Replacing the fuel filter 5-7
Engine lubrication system 5-8
Checking the oil level 5-8
Filling up engine oil 5-9
Engine and hydraulics cooling system 5-10
Specific safety instructions 5-10
Checking/filling up coolant 5-11
Air filter 5-13
Replacing the filter 5-14
V-belt 5-15
Checking V-belt tension 5-15
Retightening the V-belt 5-16
Hydraulic system 5-17
Specific safety instructions 5-17
Checking the hydraulic oil level 5-18
Filling up hydraulic oil 5-19
Changing hydraulic oil 5-20
Fouling indicator for hydraulic oil filter 5-20
Replacing the hydraulic oil filter element 5-20
Important information for the use of biodegradable oil 5-21
Checking hydraulic pressure lines 5-22
Tyres 5-23
Inspection work 5-23
Wheel change 5-24
Electrical system 5-25
Specific safety instructions 5-25
Service and maintenance work at regular intervals 5-25
Instructions concerning specific components 5-26
Alternator 5-26
Battery 5-27
General maintenance work 5-28
Cleaning 5-28
General instructions for all areas of the machine 5-28
Exterior of the machine 5-29
Engine compartment 5-29
Screw connections and attachments 5-29
Pivots and hinges 5-29
Engine/machine fluids and lubricants (1001 and 1501) 5-30
Engine/machine fluids and lubricants (2001) 5-32
Maintenance plan 1001 – 1501: overview 5-34
Maintenance plan 2001: overview 5-37
Lubrication points 1001: overview 5-40
Lubrication points 1501: overview 5-41
Lubrication points 1501S: overview 5-42
Lubrication points 2001: overview 5-43
Specifications (1001 – 1501)
Chassis 6-1
Engine 6-1
Travelling drive 6-2
Brakes 6-2
Steering system 6-2
Work hydraulics 6-2
Loader unit 6-2
Drive specifications 6-3
Electrical system (up to AC000101) 6-3
Fuse box 6-3
Relays 6-3
Electrical system (from AB150001H/150002D) 6-4
Fuse box 6-4
Relays 6-4
Tyres 1001/1501/2001 6-5
Noise levels 6-5
Coolant compound table 6-5
Dimensions model 1001 6-6
Dimensions model 1501 6-7
Dimensions model 1501S 6-8
Specifications (2001)
Engine 6-9
Travelling drive 6-10
Brakes 6-10
Steering system 6-10
Work hydraulics 6-10
Loader unit 6-10
Drive specifications 6-11
Electrical system 6-11
Fuse box 6-11
Relays 6-12
Tyres 6-13
Noise levels 6-13
Coolant compound table 6-13
Tyres 6-14
Noise levels 6-14
Coolant compound table 6-14
Dimensions model 2001 6-15
Safety instructions for operation of earth moving machines
Preliminary remark 7-1
Designated use 7-1
General 7-2
Danger area 7-3
Stability 7-3
Operation 7-4
Assembly, maintenance, repair 7-8
Towing and transporting 7-10
Monitoring 7-10

DESCRIPTION:

WACKER NEUSON 1001 1501 2001 DUMPERS OPERATOR’S MANUAL – PDF DOWNLOAD

Please store the Operator’s Manual in the storage bin under the engine cover.
This Operator’s Manual contains important information on how to work safely, correctly and economically with the machine. Therefore, it aims not only at new operators, but it also serves as a reference for experienced ones. It helps to avoid dangerous situations and reduce repair costs and downtimes. Furthermore, the reliability and the service life of the machine will be increased by following the instructions in the Operator’s Manual. This is why the Operator’s Manual must always be kept at hand on the machine.
Your own safety, as well as the safety of others, depends to a great extent on how the machine is moved and operated. Therefore, carefully read and understand this Operator’s Manual prior to the first drive. This Operator’s Manual will help to familiarise yourself more easily with the machine, thereby enabling you to use it more safely and efficiently.
Prior to the first drive, carefully read chapter “Safety Instructions” as well, in order to be prepared for possible dangerous situations, as it will be too late for it during operation. As a rule, keep the following in mind:
Careful and prudent working is the best way to avoid accidents!
Operational safety and readiness of the machine do not only depend on your skill, but also on maintenance and servicing of the machine. This is why regular maintenance and service work is absolutely necessary. Extensive maintenance and repair work must always be carried out by an expert with appropriate training. Insist on using original spare parts when carrying out maintenance and repair work. This ensures operational safety and readiness of your machine, and maintains its value.
Your Wacker Neuson dealer will be pleased to answer any further questions regarding the machine or the Operator’s Manual.

S.S 02/01/2025