Wacker Neuson 1001 1501 2001 Dumper Operator’s Manual – PDF DOWNLOAD
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Wacker Neuson 1001 1501 2001 Dumper Operator’s Manual – PDF DOWNLOAD
Please store the Operator’s Manual in the storage bin under the engine cover. This Operator’s Manual contains important information on how to work safely, correctly and economically with the machine. Therefore, it aims not only at new operators, but it also serves as a reference for experienced ones. It helps to avoid dangerous situations and reduce repair costs and downtimes.
- Furthermore, the reliability and the service life of the machine will be increased by following the instructions in the Operator’s Manual. This is why the Operator’s Manual must always be kept at hand on the machine. Your own safety, as well as the safety of others, depends to a great extent on how the machine is moved and operated. Therefore, carefully read and understand this Operator’s Manual prior to the first drive.
- This Operator’s Manual will help to familiarise yourself more easily with the machine, thereby enabling you to use it more safely and efficiently. Prior to the first drive, carefully read chapter “Safety Instructions” as well, in order to be prepared for possible dangerous situations, as it will be too late for it during operation.
- As a rule, keep the following in mind: Careful and prudent working is the best way to avoid accidents! Operational safety and readiness of the machine do not only depend on your skill, but also on maintenance and servicing of the machine.
- This is why regular maintenance and service work is absolutely necessary. Extensive maintenance and repair work must always be carried out by an expert with appropriate training. Insist on using original spare parts when carrying out maintenance and repair work. This ensures operational safety and readiness of your machine, and maintains its value. Your Wacker Neuson dealer will be pleased to answer any further questions regarding the machine or the Operator’s Manual.
TABLE OF CONTENTS:
Wacker Neuson 1001 1501 2001 Dumper Operator’s Manual – PDF DOWNLOAD
Introduction 1
Important information on this Operator’s Manual 1-1
Brief description 1-2
Operator Qualifications 1-2
EC declaration of conformity dumper 1001AB (serial number: AB ) 1-3
EC declaration of conformity dumper 1501AB from serial number: AB 1-4
EC declaration of conformity dumper 2001 CB (serial number: CB ) 1-5
Type labels and component numbers 1-6
Label Overview 1001 1-7
Symbol descriptions 1-8
Safety Information 2
Safety Symbols Found in this Manual 2-1
Warranty 2-2
Designated Use 2-2
General Conduct and Safety Instructions 2-2
User training and knowledge 2-3
Preparing for use 2-3
Modifications and spare parts 2-3
Staff Qualifications and Basic Responsibilities 2-4
User/owner responsibility 2-4
Repair person qualifications 2-4
Safety instructions Regarding Operation 2-4
Preparing for use 2-4
Startup and shutdown 2-4
2-5
Work area awareness 2-5
Danger area awareness 2-5
Operating the machine 2-5
Carrying passengers 2-6
Carrying passengers 2-6
Mechanical integrity 2-6
Driving on public roads 2-6
Trailering and Transport 2-7
Trailers 2-7
Transport 2-7
Temperature Range 2-7
Safety Guidelines for Maintenance 2-7
General maintenance notes 2-7
Personal safety measures 2-8
Preparing for maintenance and repair work 2-8
Performing maintenance and repairs 2-9
Special Hazards 2-9
Battery 2-9
Tracks (Track dumpers) 2-9
Electric energy 2-9
Safety Guidelines while using Internal Combustion Engines 2-11
Guidelines for running the engine 2-11
Guidelines for fueling the engine 2-11
Operation 3
Table of contents
T-2 BA 1001/1501/2001 US – Edition 2 3 * * Ba12001us2_3IVZ fm
Table of contents
Description of 2001S components (overview) 3-4
Description of 2001 SLE components 3-5
1001/1501/1501S operating equipment up to serial number AC 3-6
1001/1501/1501S operating equipment from serial number AB 3-7
2001/2001SLE operating equipment 3-8
Putting the machine into operation 3-9
Safety instructions 3-9
Putting the machine into operation for the first time 3-9
Running-in period 3-9
Check lists 3-10
Start-up checklist 3-10
Operation checklist 3-11
Parking checklist 3-11
Driving the dumper 3-12
Preheating/start switch: overview 3-12
Accelerator pedal: overview 3-12
indicators and warning lights: overview 3-13
Before starting the engine 3-15
Starting the engine: general 3-15
Procedure 3-15
When the engine has started 3-16
Engine warm-up 3-16
Jump-starting the engine (supply battery) 3-16
Special instructions for traveling on public roads 3-18
Moving off 3-18
Hydraulic brake 3-19
Mechanical brake 3-19
Hazard warning system 3-19
Driving on slopes 3-20
Specific safety instructions 3-20
Driving on slopes with a loaded dump bucket 3-21
Driving on slopes with an empty dump bucket 3-21
Driving across slopes 3-21
Parking the machine 3-21
Loading the machine 3-22
Seat adjustment 3-23
Weight adjustment 3-23
Horizontal adjustment 3-23
Backrest adjustment 3-23
Seat belt 3-24
Engine cover 3-25
Working with the machine 3-26
General safety instructions 3-26
High-tip dump bucket operation (1001 + 1501H + 1501S) 3-27
Swivel dump bucket operation 3-28
Loader unit (2001 SLE) 3-29
Information on working with the loader unit (if equipped) 3-31
Rollbar 3-31
Towing 1001/1501/1501 S/2001 3-32
Opening the high-pressure circuit 1001/1501/1501 S 3-32
Releasing the hydraulic parking brake 1001/1501/1501 S 3-32
Opening the high-pressure circuit 2001 3-33
Releasing the hydraulic parking brake 2001 3-33
Articulated steering locking bar 3-34
Locking the control levers 3-34
Lifting the machine 3-35
Loading and transporting the machine 3-36
BA 1001/1501/2001 US – Edition 2 3 * Ba12001us2_3IVZ fm T-3
Table of contents
Strapping down the machine 3-37
Battery master switch 1001 – 1501 3-37
Troubleshooting 4
Engine trouble 4-1
Maintenance 5
Introduction 5-1
Front dump bucket maintenance strut 1001 5-1
Maintenance strut, model 1501 5-2
Maintenance strut 2001 5-3
Fuel system 5-4
Specific safety instructions 5-4
Refueling 5-4
Stationary fuel pumps 5-5
Diesel fuel specification 5-5
Bleeding the fuel system 5-5
Fuel prefilter with water separator 5-6
Replacing the fuel filter 5-7
Engine lubrication system 5-8
Checking the oil level 5-8
Filling up engine oil 5-9
Engine and hydraulics cooling system 5-10
Checking/filling up coolant 5-10
Specific safety instructions 5-11
Air filter 5-13
Replacing the filter 5-14
V-belt 5-14
Checking V-belt tension 5-15
Retightening the V-belt 5-15
Hydraulic system 5-16
Specific safety instructions 5-16
Checking the hydraulic oil level 5-18
Filling up hydraulic oil 5-19
Changing hydraulic oil 5-20
Fouling indicator for hydraulic oil filter 5-20
Replacing the hydraulic oil filter element 5-20
Important information for the use of biodegradable oil 5-21
Checking hydraulic pressure lines 5-22
Specific safety instructions 5-22
Tires 5-23
Inspection work 5-23
Wheel change 5-24
Electric system 5-25
Specific safety instructions 5-25
Service and maintenance work at regular intervals 5-25
Instructions concerning specific components 5-26
Alternator 5-26
Battery 5-26
General maintenance work 5-27
Cleaning 5-27
General instructions for all areas of the machine 5-27
Exterior of the machine 5-28
Engine compartment 5-28
Screw connections and attachments 5-28
Pivots and hinges 5-28
T-4 BA 1001/1501/2001 US – Edition 2 3 * * Ba12001us2_3IVZ fm
Table of contents
Engine/machine fluids and lubricants (1001 and 1501) 5-29
Engine/machine fluids and lubricants (2001) 5-31
Maintenance plan 1001 – 1501: overview 5-33
Maintenance plan 2001: overview 5-36
Lubrication points 1001: overview 5-40
Lubrication points 1501: overview 5-41
Lubrication points 1501S: overview 5-42
Lubrication points 2001: overview 5-43
Specifications (1001 – 1501) 6
Chassis 6-1
Engine 6-1
Travelling drive 6-2
Brakes 6-2
Steering system 6-2
Work hydraulics 6-2
Loader unit 6-2
Drive specifications 6-3
Electric system (up to AC000101) 6-3
Fuse box 6-3
Relays 6-4
Electric system (from AB150001H/150002D) 6-4
Fuse box 6-4
Relays 6-5
Tyres 1001/1501/2001 6-5
Noise levels 6-5
Coolant compound table 6-6
Dimensions model 1001 6-7
Dimensions model 1501 6-8
Dimensions model 1501S 6-9
Specifications (2001) 6
Engine 6-10
Travelling drive 6-11
Brakes 6-11
Steering system 6-11
Work hydraulics 6-11
Loader unit 6-12
Drive specifications 6-12
Electric system 6-12
Fuse box 6-12
Relays 6-13
Tires 6-14
Noise levels 6-14
Coolant compound table 6-14
Tyres 6-15
Noise levels 6-15
Coolant compound table 6-15
Dimensions model 2001 6-16
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