Wacker Kramer 4507 5507 5007 Telehandler Operator’s manual – PDF DOWNLOAD
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Wacker Kramer 4507 5507 5007 Telehandler Operator’s manual – PDF DOWNLOAD
Preface
1.1 Operator’s manual
1.1.1 Information on this operator’s manual
• This operator’s manual is only valid for the vehicles listed on the title
page.
• The operator’s manual provides information on the use, settings, operation
and maintenance of the vehicle, including different attachments
approved for the vehicle. The operator’s manual is therefore intended
for the operator and the operating company.
• This operator’s manual also includes descriptions of additional equipment
and options. These sections are not marked separately . The
scope of description in the operator’s manual can therefore deviate
from the actual equipment present on your vehicle without a claim for
retrofitting being able to be derived from this.
• The operator’s manual and any amendments form part of the vehicle
and must always be available at the place of use of the vehicle .
• Store this operator’s manual in the place provided for this in or on the
vehicle.
• Immediately replace an incomplete or illegible operator’s manual with
a new one.
• In addition to the operator’s manual, observe statutory, generally applicable
and other binding regulations on accident prevention and environmental
protection.
• The manufacturer constantly keeps abreast of the latest technical developments
and constantly improve its products. For this reason, we
may from time to time need to make changes to figures and descriptions
in this documentation that do not reflect products that have
already been delivered and that will not be implemented on these
vehicles.
• Technical specifications, dimensions and weights are not binding and
correspond to the state at the time of printing. Responsibility for errors
or omissions not accepted.
• The specifications “left” and “right” in the descriptions always refer to
the vehicle in the travel direction.
• For further questions about the vehicle and the operator’s manual,
please contact your service partner at any time.
TABLE OF CONTENTS:
Wacker Kramer 4507 5507 5007 Telehandler Operator’s manual – PDF DOWNLOAD
Contents 5
1 Preface 9
11 Operator’s manual 9
111 Information on this operator’s manual 9
112 Storing the operator’s manual 10
113 Understanding these instructions 10
Explanation of symbols 11
1131 Abbreviations 11
114 Information for the buyer and operating company 12
115 Information for the operator 13
12 Warranty and liability 13
121 Warranty 13
122 Limitation of liability 14
2 Usage 15
21 Use of the vehicle 15
211 Designated use 15
212 Unintended use 16
213 Driving license 17
214 License and identification 18
2141 Vehicle registration 18
2142 On-board documents 18
2143 On-board equipment 19
2144 Identification of the vehicle 19
2145 Warning identification 19
2146 Vehicle inspections 20
22 Limits of the vehicle 20
221 Climatic limits of the vehicle 20
222 Spatial limits of the vehicle 21
3 Safety 22
31 Safety symbols and signal words 22
32 Qualification of operating personnel 23
321 Owner’s duties 23
322 Required knowledge of the operator 23
323 Preparatory measures for the operator 23
33 Conduct 24
34 Operating 25
341 Preparative measures 25
342 Job site 26
343 Danger zone 26
344 Transporting passengers 26
345 Mechanical integrity 27
346 Starting the engine of the vehicle 27
347 Vehicle operation 27
348 Vehicle travel on public roads and sites 28
349 Parking the vehicle 28
3410 Securing the vehicle 28
35 Lifting gear applications 28
351 Requirements 28
352 Fastening, guiding and removing loads 29
353 Lifting gear applications 29
36 Trailer operation 30
37 Operation of attachments 30
371 Attachments 30
372 Operating 31
373 Removing and fitting attachments 31
38 Towing, recovery, loading and transporting 32
381 Towing 32
382 Recovery 32
383 Crane-lifting 33
384 Transportation 34
39 Maintenance 34
391 Maintenance 34
392 Personal safety measures 35
393 Preparative measures 35
394 Measures for performing maintenance 36
395 Modifications and spare parts 36
396 Protective structures 36
310 Measures for avoiding risks 36
3101 Tires 36
3102 Hydraulic and compressed-air system 37
3103 Electrical system 37
3104 Battery 37
3105 Safety instructions regarding internal combustion engines 38
3106 Bleeding the fuel system and refueling 38
3107 Handling oil, grease and other substances 38
3108 Fire hazard 39
3109 Working near electric supply lines 39
31010 Working near non-electric supply lines 39
31011 Behavior during thunderstorms 39
31012 Noise 40
31013 Cleaning 40
4 Vehicle description 41
41 Vehicle view 41
411 Vehicle view 41
42 Brief description 43
421 Models and trade names 43
422 Main components of the vehicle 44
423 Diesel engine 44
424 Cooling system 45
425 Steering system 45
426 Brakes 45
427 Hydraulics 46
428 Electrical system 46
429 Cab 47
4291 Front window protective screen 48
4292 Fire extinguisher 49
4210 Loader unit 49
43 Operating elements at the operator station 50
431 Information on the operating elements 50
432 General overview of control elements 51
433 Overview: Joystick 55
434 Overview: Steering column switch 56
435 Overview: Jog Dial 56
4351 Button functions 57
436 Overview: Switch for steering modes 57
437 Overview: Switch panel instrument panel 58
438 Overview: Switch panel arm rest 59
439 Overview: Switch panel, right side 59
4310 Overview: Cab roof switch panel 60
44 Type plates and stickers 60
441 Type labels 60
442 Safety label and information labels 65
4421 Overview of labels 65
4422 Safety labels 69
4423 Information label 74
443 Information cards 80
5 Commissioning 82
51 Boarding and disembarking 82
511 Notes on boarding and exiting the vehicle 82
512 Open the door 83
513 Close the door 84
514 Opening and closing the door pane 84
515 Opening and closing the rear window 86
516 Emergency exit 87
5161 In an emergency, climb out of the vehicle 87
5162 Emergency exit through the open rear window 88
5163 Emergency exit through the open side window 88
52 Setting up the operator station 90
521 Adjusting the seat 90
5211 Seat MSG85 90
5212 Seat MSG95 92
5213 Heated seat 94
522 Seat belt 95
523 Adjusting the steering wheel 96
524 Field of vision during road travel 96
525 Field of vision during work operation 98
526 Adjusting the outer mirror101
527 Adjusting the outer mirrors electronically103
528 Adjusting the mirror for the trailer coupling104
529 Setting the cameras105
53 Display107
531 Overview: Display107
532 Overview: Drop-down menus108
533 Overview popup displays110
534 Rear camera display111
535 Menu overview and menu navigation111
5351 Menu overview111
5352 Menu window setup111
5353 Navigation in the menus112
5354 Example: Setting the time113
536 System settings113
5361 Adjusting brightness114
5362 Setting the time114
5363 Adjusting the date format115
5364 Adjusting the unit format115
537 Query of the vehicle status116
538 Meaning of the warning lights and control lights118
539 Display: Temperature of coolant123
5310 Display: Fill level of the fuel124
5311 Display: Fill level of the urea solution125
5312 Display: Temperature of hydraulic oil125
5313 Display: Overload126
5314 Acoustic warnings128
54 Commissioning the vehicle129
541 Before commissioning129
542 Information on avoiding engine damage130
543 Fuel preheating131
544 Operating the hydraulic oil and cooling water preheating system131
545 Starting the engine132
5451 Setting the drive interlock with the key system133
546 Checklist for starting the vehicle135
547 Stopping the engine136
548 Jump-starting the engine137
6 Operation140
61 Brakes140
611 Operating the parking brake140
612 Operating the service brake141
62 Steering143
621 Height and tilt adjustment of the steering column143
622 Checking the steering system144
623 Selecting steering mode144
624 Driving with four-wheel steering145
625 Four-wheel deactivation146
626 DrIving with front axle steering147
627 Driving with crab steering147
628 Driving with flexible crab steering148
629 Synchronizing the steering system150
63 Driving151
631 Checklist for parking the vehicle151
632 Checklist for operating the vehicle152
633 Information on driving153
634 Selecting a drive mode153
635 Selecting a travel direction155
6351 Backup warning system156
636 Starting vehicle travel156
637 Changing the travel direction157
6371 Reversing operation159
638 Mechanical pendulum axle lock of the rear axle159
639 Stopping the vehicle161
6310 Parking and securing vehicles162
6311 Vehicle travel on public roads163
6312 Accelerating vehicle with manual throttle166
6313 Operating the low-speed control169
6314 Accelerating the vehicle with pedal171
64 Driving with a trailer172
641 Requirements for driving with a trailer172
642 Trailer couplings173
6421 Towing bracket174
6422 Operating the automatic trailer coupling174
6423 Operating the ball coupling176
6424 Operating the trailer coupling Piton180
6425 Operating the hitch trailer coupling182
643 Trailer with hydraulic braking system187
644 Trailers with compressed air brake system191
645 Check parking brake with trailer attached194
65 Lighting and signaling system195
651 Parking lights, low beam and clearance lights195
652 High beam196
653 Operating the cab interior light196
654 Turn signal197
655 Hazard warning system197
656 Operating the horn197
657 Rotating beacon198
658 Work lights199
66 Washer system202
661 Window wiper and washer system202
662 Reservoir203
67 Heating, ventilation and air conditioning system203
671 Information on heating and air conditioning system203
672 Using the air conditioning system203
673 Operating heating204
674 Operating the rear window heating204
68 Working with the vehicle205
681 Warnings regarding work205
682 Coupling the attachment206
6821 Warnings for conversion206
6822 Picking up an attachment207
6823 Check parts of the lock209
683 Uncoupling the attachment210
6831 Warnings for conversion210
6832 Removing the attachment210
684 Selecting the operating mode212
685 Operating the differential lock217
686 Release the pressure in the hydraulic lines218
687 Hydraulic connection vehicle – attachment219
6871 Warnings for connection219
6872 Establishing the hydraulic connections221
688 Disconnecting hydraulic connection vehicle – attachment221
689 Lower the loader unit in the event of a hose rupture222
6810 Operating the loader unit with a joystick223
6811 Operating the load stabilizer226
6812 Pipe breakage protection228
6813 Operating the vibration function228
6814 Operating the automatic bucket repositioning system229
6815 Using the joystick lock function229
6816 Use locking function for tilt rams230
6817 Operating the oil volume setting231
69 Operating the front hydraulic connections234
691 Hydraulic connections on the loader unit234
692 Operating the hydraulic connections Multi-quick coupler236
693 Operating hydraulic connections237
694 Operating standard hydraulic connections in continuous operation239
695 Standard hydraulic connections, single acting241
610 Operating the rear hydraulic connections244
6101 Operating the tipping trailer244
6102 Double-acting rear hydraulic connections246
611 Operating electrical functions248
6111 4-pin plug receptacle at the loader unit248
6112 Video system249
612 Working with attachments254
6121 Safety instructions regarding work with a bucket254
6122 Information on working with a stacking unit/pallet fork257
6123 Using the multipurpose bucket261
6124 Use heavy duty bucket266
6125 Using the standard bucket267
6126 Using the stacking unit271
6127 Use crane jib278
6128 Use third-party attachments280
61281 Mounting of external attachment KRAMER282
61282 Bearing load diagram for stacking equipment284
61283 JCB Q-Fit286
61284 MANITOU288
61285 MATBRO290
61286 VOLVO292
61287 Calculation of stability294
61288 Attachment of external stacking device296
61289 Test plan298
7 Transportation300
71 Towing300
711 Warnings for towing300
712 Recovery and towing of the vehicle300
713 Towing gear302
714 Towing the vehicle303
72 Loading304
721 Information on loading the vehicle304
722 Loading the vehicle305
723 Safety instructions regarding crane-lifting306
724 Crane-lifting the vehicle306
73 Transportation308
731 Tying down the vehicle308
8 Maintenance311
81 Information on maintenance311
811 Safety instructions311
812 Attach safety support for loader unit314
813 Responsibilities and prerequisites316
82 Maintenance access covers316
821 Engine cover316
822 Maintenance access covers317
823 Cab fuse box319
83 Visual check320
831 Maintenance computer320
84 Daily and weekly maintenance320
85 Maintenance plan322
851 Maintenance label329
852 Explanation of symbols on the maintenance label329
86 Vehicle fluids332
861 Operation with biodegradable oils332
862 Fuel specifications332
863 Coolant333
864 Urea solution specification (SCR reducing agent)333
865 Overview of vehicle fluids and filling quantities334
87 Levels338
871 Fill level of urea338
872 Hydraulic oil level339
8721 Adding hydraulic oil340
8722 Check the hydraulic oil level341
8723 Monitoring hydraulic oil level and return filter342
873 Fuel level342
8731 Fuel dispensers344
8732 Refueling344
8733 Information on the fuel prefilter345
8734 Water separator maintenance346
8735 Bleeding the fuel system TCD 41347
8736 Bleeding the fuel system TCD 36348
874 Level of coolant348
8741 Notices on inspection and cleaning work on the cooling system349
8742 Check the coolant level351
8743 Adding coolant351
875 Fill level engine oil352
8751 Information on the engine lubrication system353
8752 Checking the engine oil level354
8753 Adding engine oil355
876 Window wiper water level356
88 Lubricating the vehicle and attachment356
881 Preparing lubrication356
882 Lubricating attachments357
883 Greasing the trailer coupling357
8831 Automatic trailer coupling357
8832 Ball head of the trailer coupling359
8833 Piton trailer coupling360
8834 Hitch trailer coupling360
884 Lubricate the pad tracks360
885 Checking the sliding plates362
886 Lubricating the loader unit362
887 Aftertreatment of the pad tracks with applied smooth paint363
888 Lubricating the rear axle oscillation-type bearing365
889 Lubricating the planetary drive bearing365
8810 Lubricating doors366
8811 Central lubrication system367
89 Cleaning and care369
891 Clean attachments369
892 Checking pivots and hinges369
893 Cleaning the vehicle from the outside370
894 Vehicle preservation371
8941 Important information on corrosion protection371
8942 Measures for maintaining anticorrosive protection372
8943 Cleaning372
8944 Application of anticorrosive wax373
8945 Treating oxidized surfaces373
895 Cleaning/changing cab ventilation filter373
896 Information on cleaning and care375
897 Cleaning the cab377
8971 Clean the pedals378
898 Check air conditioning system378
899 Cleaning the condenser380
8910 Cleaning the radiator381
89101 Clean radiator with reversing fan382
8911 Clean/change air filter383
8912 Clean engine and engine compartment384
8913 Checking screw connections385
8914 Cleaning the video system385
810 Braking system387
8101 Checking braking system387
811 Steering system389
8111 Checking steering system for function389
8112 Checking the steering column adjustment389
812 Electrical system390
8121 Qualification of maintenance personnel390
8122 Checking the alternator390
8123 Regular checks and maintenance work of the electrical system390
8124 Important notes on the battery391
8125 Checking/replacing the battery392
8126 Check/maintain relays and fuses393
813 Working hydraulics396
8131 Important information on the hydraulic system396
8132 Checking the hydraulic system for leaks397
8133 Checking the condition and age of hydraulic hoses398
8134 Check the membrane accumulator399
814 Engine399
8141 Checking/tensioning the belt399
815 Exhaust gas aftertreatment404
8151 Information on exhaust gas aftertreatment404
8152 Display exhaust gas aftertreatment404
8153 Diesel Oxidation Catalyst (DOC) with Diesel Particulate Filter (DPF) and SCR Catalyst407
8154 Diesel Oxidation Catalyst (DOC) and SCR Catalyst407
8155 Manual regeneration408
8156 Automatic regeneration410
816 Cab412
8161 Checking function of seat switch412
8162 Checking the seat412
8163 Checking the seat belt for proper function413
8164 Checking doors and windows414
8165 Checking safety labels and information labels414
8166 Checking heating, ventilation and air conditioning system415
817 Tires415
8171 Safety instructions for tires415
81711 Checking the tires416
8172 Changing wheels416
8173 Tightening torque wheel nuts418
9 Malfunctions419
91 Faults, causes, remedy419
911 Information on malfunctions419
912 Possible faults and remedies on the engine419
913 Possible faults and remedies on the drive system423
914 Possible faults and remedies on the hydraulic system423
915 Possible faults and remedies in the air conditioning system423
916 Monitoring the DEF quality425
92 Fault indications425
921 Fault indications on the display425
10 Decommissioning431
101 Temporary decommissioning431
1011 Putting the vehicle out of operation431
1012 Preserving the engine431
1013 Storing the battery431
102 Permanent decommissioning431
1021 Information on permanently putting the vehicle out of operation431
1022 Prior to disposal432
1023 Disposing of the vehicle432
11 Accessories433
111 Attachments433
1111 Use of attachments433
1112 For attachments approved for use on roads435
1113 For attachments not approved for use on roads437
112 Other accessories443
1121 Mobile phone holder443
1122 USB port444
1123 Storage compartment outside the vehicle444
12 Technical data445
121 Tightening torque445
122 Dimensions446
1221 Vehicle dimensions446
12211 Dimensions with standard bucket446
12212 Dimensions with pallet forks448
123 Weights449
1231 Weight of the vehicle449
1232 Trailer loads and drawbar loads449
124 Engine450
1241 Engine data450
1242 Radiator technical data452
125 Emissions453
1251 Noise values453
1252 Vibration454
126 Electrical system454
1261 Fuses and relays454
12611 Cab fuse box454
12612 Fuse box Engine compartment456
1262 Electric aggregate/incandescent lamps457
1263 Video system458
127 Drive system459
1271 Axles459
1272 Braking system459
1273 Tires460
12731 Tightening torques for wheels461
128 Hydraulics461
1281 Drive hydraulics data461
1282 Data of steering hydraulics462
1283 Data of working hydraulics463
129 Bearing load465
1291 Load diagrams465
12911 Load diagram cards466
Index484
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M