Volkswagen Passat 1994 & Passat Variant 1994 Maintenance Manual PDF

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Volkswagen Passat 1994 & Passat Variant 1994 Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Volkswagen Passat 1994 & Passat Variant 1994 Maintenance Manual – PDF DOWNLOAD 

Language : English
Pages : 109
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Volkswagen Passat 1994 & Passat Variant 1994 Maintenance Manual – PDF DOWNLOAD 

1 Engine list 5
2 Service work 8
2 1 Service tables 8
2 1 1 VW engine oil standards 8
2 1 2 Filter change intervals 8
2 1 3 Toothed belt change intervals 9
2 1 4 Service intervals 9
2 2 Oil change service 9
2 3 Inspection service 10
2 3 1 Inspection service every 12 months 10
2 3 2 Inspection service every 30,000 km 12
2 4 Time or distance dependent additional work 15
3 General 18
3 1 Raising vehicle with lifting platform and trolley jack 18
3 1 1 Safety notes 18
3 1 2 Lifting points for lifting platform and trolley jack 19
3 2 Sticker 19
3 3 Connecting fault reader 19
3 4 Vehicle identification number 22
3 5 Countries with elevated sulphur content in diesel fuel 22
3 6 Engine code and engine number 23
3 7 RME fuel (biodiesel) for vehicles 1996▸ 23
3 8 Type plate 24
4 Descriptions of work 25
4 1 Driver and front passenger airbags: Visual check of airbag units 26
4 2 Self-diagnosis: Read fault memories of all systems 26
4 2 1 Reading fault memory of all systems with fault reader V A G 1551: 26
4 2 2 Reading fault memory of all systems with vehicle diagnosis, testing and information system VAS 5051: 28
4 3 Door arrester and securing pins: Grease 30
4 4 Sunroof: Check function, clean and grease guide rails 30
4 5 Windscreen wash/wipe system and headlight washer system: Check function 31
4 5 1 Checking windscreen wash/wipe system anti-freeze concentration, replenish with fluid if necessary 31
4 5 2 Windscreen washer system: Check jet setting, adjust jets if necessary 32
4 5 3 Headlight washer system: Check jet setting, adjust jets if necessary 33
4 6 Windscreen wiper blades: Check park position, if wiper blades judder: Check setting angle 34
4 6 1 Wiper blades: Check park position, adjust if necessary 34
4 6 2 Wiper blades: Check setting angle, adjust if necessary 35
4 7 Checking tyres: Condition, wear pattern, inflation pressures and tread depth 36
4 7 1 Checking condition 36
4 7 2 Checking wear pattern 36
4 7 3 Tyre tread depth (including spare wheel): Check 37
4 7 4 Tyre pressures (including spare): Check, correct if necessary 37
4 8 Oil level: Check 38
4 9 Engine oil: Drain or extract, renew oil filter and fill with oil 39
4 9 1 Renewing oil filter 41
4 10 Engine and components in engine compartment (from above and below): Perform visual check for leaks and damage 41
4 11 V-belt (power-assisted steering vane pump): Check condition and tension 42
4 11 1 Checking V-belt condition 42
4 11 2 Checking V-belt tension, tensioning V belt if necessary 42
4 12 Poly V-belt (alternator): Check condition and tension poly V-belt on engines without an automatic tensioning roller 42
4 12 1 Checking poly V-belt condition 42
4 12 2 Tensioning poly V-belt 43
4 13 Manual gearbox/final drive: Check oil level 44
4 14 Rear final drive (syncro): Check oil level 44
4 15 Automatic gearbox: Check oil level of final drive 44
4 15 1 Identification of gearbox 45
4 15 2 Automatic gearbox 096 (▸12 94): 45
4 15 3 Automatic gearbox 01M 01 95▸ up to 24 08 1996: 46
4 15 4 Automatic gearbox 01M from 25 08 1996: 46
4 16 Brake system: Perform visual check for leaks and damage 46
4 17 Front and rear brake pads/linings: Check thickness 47
4 17 1 Front brake pads 47
4 17 2 Rear brake pads 48
4 17 3 Rear drum brake pads 48
4 18 Underbody protection: Perform visual check for damage 48
4 19 Track rod ends: Check play, security and boots 48
4 20 Swivel joints: Visual check 49
4 21 Cooling system: Check frost protection and coolant level 49
4 21 1 Checking frost protection, if necessary replenish coolant additive 49
4 21 2 Checking coolant level, replenish coolant if necessary 50
4 22 Spark plugs: Renew 51
4 23 Dust and pollen filter: Renew filter element 52
4 24 Camshaft drive toothed belt (diesel engine with engine code AAZ): Check condition and tension 53
4 25 Toothed belt and toothed belt tensioning roller (diesel engine with engine codes AFN and 1Z): Renew 53
4 26 Camshaft drive toothed belt (petrol engine): Check condition and tension 53
4 27 Toothed belt: Check for wear (TDI engines) 53
4 28 Fuel filter: Renew (diesel engine) 54
4 29 Fuel filter: Drain water (diesel engine) 55
4 30 Automatic gearbox: Check ATF level 56
4 31 Automatic gearbox: Change ATF 62
4 31 1 Vehicles ▸ 12 94 with 096 gearbox 62
4 32 Power-assisted steering: Check oil level 65
4 33 Changing brake fluid 67
4 34 Brake fluid level (dependent upon lining/pad wear): Check 69
4 35 Battery: Check 70
4 36 Engine basic setting (petrol engine with engine code 2E): Perform 70
4 36 1 Performing visual check of components influencing emissions 71
4 36 2 Connecting testers 72
4 36 3 Test sequence 72
4 37 Idling speed (diesel engine with engine code AAZ): Check 74
4 38 Headlight adjustment: Check 75
4 39 Road test: Perform test 78
5 Exhaust emissions test 79
5 1 Exhaust emissions test for petrol engines 79
5 1 1 Engine codes: AAA, ABV 79
5 1 2 Performing visual check of components influencing emissions 80
5 1 3 Connecting testers 81
5 1 4 Test sequence 81
5 1 5 Engine codes: AAM, ABS, ADZ 82
5 1 6 Performing visual check of components influencing emissions 84
5 1 7 Connecting testers 84
5 1 8 Test sequence 85
5 1 9 Engine code: ABF 86
5 1 10 Performing visual check of components influencing emissions 88
5 1 11 Connecting testers 88
5 1 12 Test sequence 89
5 1 13 Engine code: 2E 90
5 1 14 Performing visual check of components influencing emissions 92
5 1 15 Connecting testers 92
5 1 16 Test sequence 93
5 1 17 Engine codes: ADY, AFT, AGG 96
5 1 18 Performing visual check of components influencing emissions 97
5 1 19 Connecting testers 98
5 1 20 Test sequence 98
5 1 21 Engine code: AEK 99
5 1 22 Performing visual check of components influencing emissions 100
5 1 23 Connecting testers 101
5 1 24 Test sequence 101
5 2 Exhaust emissions test (EET) for diesel engines 102
5 2 1 Engine codes AAZ, AFN, 1Z 102
5 2 2 Performing visual check of components influencing emissions 103
5 2 3 Test sequence with V A G 1743: 104
5 2 4 Checking idling speed: 104
5 2 5 Adjust idling speed (engine code AAZ): 104
5 2 6 Performing acceleration test: 105
5 2 7 Test sequence with V A G 1500: 106
6 Glossary 108

S.V 29/01/2025