Volkswagen Passat 1980 Typ 06 Repair Operation Manual PDF

Description

Volkswagen Passat 1980 Typ 06 Repair Operation Manual – PDF DOWNLOAD

FILE DETAILS:

Volkswagen Passat 1980 Typ 06 Repair Operation Manual – PDF DOWNLOAD 

Language : English
Pages : 232
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Volkswagen Passat 1980 Typ 06 Repair Operation Manual – PDF DOWNLOAD 

Inspection service 19
01 Self diagnosis, V A G Inspection Service 19
ET service 19
Intermediate service 19
Standard Service 19
Standard Service 19
Brake fluid service 19
ATF replace 19
06 Basic service, new and replacement parts 20
Engine:Basic service 20
Power unit 21
10 Engine assy,cylinder block,crankcase 21
Engine complete check+adjust 21
Engine complete adjust 21
Engine complete remove+reinstall 21
Engine complete clean 22
Engine complete disassemble+reassemble 22
Short engine complete 24
Exchange engine complete 25
Short engine complete 25
Engine output check 26
Cyl compression check 26
Engine carrier remove+reinstall 26
Bonded rubber mounting remove+reinstall 26
13 Enginecrankshaft group, pistons 27
Pistons check 27
Pistons remove+reinstall 27
Piston ring set remove+reinstall 28
Piston ring set remove+reinstall 28
Conrod check 28
Crankshaft check 29
Crankshaft remove+reinstall 29
Crankshaft oil seal, flywheel end remove+reinstall 30
Driving shaft bearing remove+reinstall 30
Crankshaft oil seal, pulley end remove+reinstall 30
V-belt pulley remove+reinstall 31
Drive belt adjust 31
Drive belt remove+reinstall 31
15 Engine cylinder head, valve gear 32
Valve clearance check+adjust 32
Camshaft remove+reinstall 32
Camshaft oil seal toothed belt side remove+reinstall 33
Intermediate shaft seal remove+reinstall 34
Toothed belt adjust 35
Toothed belt remove+reinstall 36
Valve stem seal remove+reinstall 36
Cylinder head remove+reinstall 37
Cylinder head disassemble+reassemble 39
Cylinder head repair 39
Cylinder head touch up 39
Cylinder head replace 40
Intake valve guide remove+reinstall 40
Cylinder head cover remove+reinstall 40
17 Engine lubrication 41
Oil pressure check 41
Oil pressure switch remove+reinstall 41
Oil pump remove+reinstall 41
Oil filter flange remove+reinstall 41
Sump remove+reinstall 42
19 Engine cooling 43
Cooling system check 43
Electric fan remove+reinstall 43
Fan thermoswitch remove+reinstall 43
Coolant pump remove+reinstall 43
Coolant pump belt remove+reinstall 44
Coolant pump belt tighten 44
Bearing housing with impeller remove+reinstall 44
Thermostat remove+reinstall 44
Water hose remove+reinstall 45
Radiator remove+reinstall 45
Coolant temperature sender remove+reinstall 45
20 Fuel supply, gas operation 46
Fuel tank remove+reinstall 46
Fuel tank apply underseal 46
Fuel gauge sender remove+reinstall 46
Fuel filter remove+reinstall 46
Diesel fuel filter remove+reinstall 46
Fuel pump remove+reinstall 46
Fuel accumulator remove+reinstall 46
Fuel pump relay remove+reinstall 46
Electric fuel pump remove+reinstall 46
Throttle cable for manual gearbox remove+reinstall 46
Throttle cable on automatic gearbox remove+reinstall 46
Throttle cable on automatic gearbox remove+reinstall 47
22 Mixture preparation carb 48
Fuel consumption check 48
Idling speed,CO check+adjust 48
Choke cable remove+reinstall 48
Air hose remove+reinstall 48
Carburettor check+adjust 48
Carburettor remove+reinstall 48
Carburettor disassemble+reassemble 48
Automatic choke remove+reinstall 50
Bypass cut-off valve remove+reinstall 50
Coolant hose-carb preheat remove+reinstall 50
23 Fuel preparation system Diesel injection 51
Exhaust opacity check 51
Idling speed check+adjust 51
CSA cable remove+reinstall 51
CSA cover remove+reinstall 51
Injection pump check+adjust 51
Injection pump remove+reinstall 51
Injection pump seal 51
Injection lines remove+reinstall 52
Injection lines remove+reinstall 52
Injection timing control cover remove+reinstall 52
Control lever return spring remove+reinstall 52
Quantity adjustment screw remove+reinstall 52
Injector check 52
Injector remove+reinstall 53
Injector repair 53
Solenoid cut-off remove+reinstall 53
25 Mixture preparation system, mechanical injection 54
Idling speed check+adjust 54
Injector pipe remove+reinstall 54
Injector pipe remove+reinstall 54
Injector remove+reinstall 54
Injector remove+reinstall 54
Throttle valve housing remove+reinstall 54
Warm-up valve remove+reinstall 54
Cold start valve remove+reinstall 54
Thermo time switch remove+reinstall 54
Auxiliary air valve remove+reinstall 54
Fuel metering distributor remove+reinstall 54
Air mass meter remove+reinstall 54
Air flow meter plate adjust 54
Current supply relay remove+reinstall 54
26 Exhaust system 55
Exhaust system remove+reinstall 55
Exhaust manifold remove+reinstall 55
Front exhaust pipe remove+reinstall 55
Front silencer remove+reinstall 55
Centre silencer remove+reinstall 55
Rear silencer remove+reinstall 55
Tail pipe remove+reinstall 55
27 Starter-current supply-CC 56
Battery check 56
Battery remove+reinstall 56
Battery load 56
Alternator check 56
Alternator remove+reinstall 56
Pulley remove+reinstall 56
Diode plate remove+reinstall 56
Voltage regulator remove+reinstall 56
Starter remove+reinstall 56
Starter repair 57
Solenoid switch remove+reinstall 57
28 Ignition system, glow plug system 58
Ignition starter switch remove+reinstall 58
Lock cylinder remove+reinstall 58
Steering lock remove+reinstall 58
Ignition coil remove+reinstall 58
TCI switch unit remove+reinstall 58
Ignition timing point check+adjust 59
Distributor check 59
Distributor remove+reinstall 59
Distributor cap remove+reinstall 59
Breaker contacts remove+reinstall 59
Hall sender remove+reinstall 59
Vacuum unit remove+reinstall 59
H T cable with connector remove+reinstall 59
Spark plug connector remove+reinstall 60
Spark plug connector remove+reinstall 60
Spark plug check 60
Spark plug remove+reinstall 60
Glow plug check 60
Glow plug remove+reinstall 60
Glow plug remove+reinstall 60
Glow plug relay remove+reinstall 60
Power transmission 61
30 Clutch, control 61
Clutch cable adjust 61
Clutch cable remove+reinstall 61
Return spring remove+reinstall 61
Release bearing remove+reinstall 61
Clutch remove+reinstall 61
32 Torque converter 62
Torque converter seal remove+reinstall 62
Torque converter remove+reinstall 62
Torque converter bush remove+reinstall 62
34 Gearbox mechanics,operation, construction,diff 63
Shift linkage adjust 63
Shift rod remove+reinstall 63
Gearbox remove+reinstall 63
Gearbox clean 63
Gearbox complete 63
Gearbox disassemble+reassemble 64
Bonded rubber mounting, rear remove+reinstall 64
Selector housing remove+reinstall 64
35 Gearbox,mechanics,gears,shafts,internal operation 65
Input shaft disassemble+reassemble 65
Input shaft seal remove+reinstall 65
Output shaft adjust 65
Output shaft disassemble+reassemble 65
37 Automatic gearbox, control, assembly, housing 66
ATF replace 66
Starter inhibitor switch remove+reinstall 66
Selector lever adjust 66
Selector lever remove+reinstall 66
Automatic gearbox check+adjust 66
Automatic gearbox remove+reinstall 66
Automatic gearbox flange+unflange 67
Automatic gearbox clean 67
Automatic gearbox disassemble+reassemble 67
Bonded rubber bush,rear remove+reinstall 68
38 Automatic gearbox, gears, control 69
Free-wheel disassemble+reassemble 69
Forward clutch disassemble+reassemble 69
Direct and reverse clutch disassemble+reassemble 69
ATF pump disassemble+reassemble 69
Governor remove+reinstall 69
Governor disassemble+reassemble 69
Parking lock disassemble+reassemble 70
Valve block remove+reinstall 70
Valve block disassemble+reassemble 70
Vacuum unit remove+reinstall 70
Kickdown switch remove+reinstall 70
39 Final drive, differential, differential lock 71
Final drive remove+reinstall 71
Final drive flange+unflange 71
Final drive clean 71
Final drive disassemble+reassemble 72
Differential adjust 72
Differential disassemble+reassemble 72
Flanged shaft oil seal remove+reinstall 73
Output shaft adjust 73
Output shaft disassemble+reassemble 73
Drive shaft seal,engine end remove+reinstall 73
Drive shaft seal,gearbox end remove+reinstall 74
Running gear 75
40 Front suspension, drive shafts 75
Subframe remove+reinstall 75
Subframe replace 75
Subframe mounting remove+reinstall 75
Lower wishbone remove+reinstall 75
Lower wishbone remove+reinstall 76
Wishbone mounting remove+reinstall 76
Lower ball joint remove+reinstall 76
Drive shaft remove+reinstall 76
C V joint check 76
C V joint remove+reinstall 76
C V joint boot remove+reinstall 76
Outer c v joint boot remove+reinstall 77
Wheel bearing housing remove+reinstall 77
Wheel bearing remove+reinstall 77
Hub remove+reinstall 78
Coil spring remove+reinstall 78
Anti-roll bar remove+reinstall 78
Suspension strut remove+reinstall 78
Suspension strut remove+reinstall 79
Shock absorber remove+reinstall 79
42 Rear suspension, drive shaft 80
Rear axle remove+reinstall 80
Rear axle bonded mounting remove+reinstall 80
Stub axle check 80
Stub axle remove+reinstall 80
Wheel bearing adjust 80
Wheel bearing remove+reinstall 81
Wheel bearing seal remove+reinstall 81
Coil spring remove+reinstall 81
Coil spring remove+reinstall 81
Shock absorber remove+reinstall 81
Shock absorber remove+reinstall 81
44 Wheels, tyres axle align 82
Wheel remove+reinstall 82
Wheel remove+reinstall 82
Wheel balance 82
Wheel balance 82
Wheel check 82
Wheel replace 82
Wheel replace 82
Wheel paint 83
Tyres replace 83
Tyres replace 83
Vehicle, front (axle alignment) measure 83
Vehicle, front (axle alignment) adjust 83
Front wheel track measure 84
Front wheel track adjust 84
Vehicle, rear measure 84
Vehicle front + rear measure 84
46 Brake, brake mechanics 85
Braking effect check 85
Rear brake carrier remove+reinstall 85
Rear brake shoe adjust 85
Rear brake shoe remove+reinstall 85
Rear brake lining remove+reinstall 85
Rear brake lining grind 85
Brake pads front remove+reinstall 85
Rear brake drum remove+reinstall 86
Rear brake drum remove+reinstall 86
Rear brake drum turn 86
Rear brake drum replace 86
Front brake disc remove+reinstall 86
Front brake disc remove+reinstall 87
Front brake disc turn 87
Handbrake lever remove+reinstall 87
Handbrake cable remove+reinstall 87
Handbrake warning switch remove+reinstall 87
47 Brakes, hydraulics, regulator, servo 88
Brake system bleed 88
Brake fluid replace 88
Brake master cylinder remove+reinstall 88
Brake master cylinder repair 88
Brake pipes remove+reinstall 89
Brake pipes make 89
Brake pipe front left remove+reinstall 89
Brake pipe front right remove+reinstall 89
Centre brake pipe remove+reinstall 89
Brake pipe rear left remove+reinstall 90
Front brake hoses remove+reinstall 90
Rear wheel brake cylinder remove+reinstall 90
Rear wheel brake cylinder repair 90
Front brake caliper remove+reinstall 90
Front brake caliper remove+reinstall 91
Front brake caliper repair 91
Front brake caliper repair 91
Brake pressure regulator check+adjust 91
Brake pressure regulator remove+reinstall 91
Brake servo unit remove+reinstall 92
Exhauster remove+reinstall 92
Exhauster disassemble+reassemble 92
48 Steering 93
Steering wheel remove+reinstall 93
Steering column upper remove+reinstall 93
Lower steering column remove+reinstall 93
Steering gear adjust 93
Steering gear remove+reinstall 93
Steering assembly bellows remove+reinstall 93
Track rod remove+reinstall 94
Track rod remove+reinstall 94
Track rod end remove+reinstall 94
Steering damper remove+reinstall 94
Body 95
50 Body front 95
Body front parts remove+install for painting 95
Body front parts remove for painting 95
Body front install parts after painting 95
Body front paint 95
End plate front repair 96
End plate front dismantle parts 97
End plate front replace 97
End plate front mount parts 97
End plate front paint new part 97
End plate front planish 97
End plate front paint 98
Lock carrier planish 98
Mudwing front remove+reinstall 98
Mudwing front drill 98
Mudwing front paint new part 98
Mudwing front planish 98
Mudwing front apply underseal 99
Mudwing front paint 99
Mudwing front fit in 100
Mudwing front paint top part 100
Mudwing front paint bottom part 100
Wheel housing front repair 100
Wheel housing front repair 102
Wheel housing front dismantle parts 101
Wheel housing front dismantle parts 103
Wheel housing front replace 101
Wheel housing front replace 103
Wheel housing front align 104
Wheel housing front mount parts 102
Wheel housing front mount parts 104
Wheel housing front paint new part 104
Wheel housing front paint new part 104
Wheel housing front planish 104
Front wheel housing, sub-part repair 105
Front wheel housing, sub-part dismantle parts 105
Front wheel housing, sub-part replace 105
Front wheel housing, sub-part mount parts 106
Front wheel housing, sub-part paint new part 106
Longitudinal member replace 106
Longitudinal member align 106
Longitudinal member planish 106
Battery console replace 107
Battery console planish 107
Vehicle front end repair 107
Vehicle front end dismantle parts 108
Vehicle front end replace 109
Vehicle front end mount parts 109
Vehicle front end paint new part 109
51 Body centre, roof, frame 110
Body measure 110
Body clean 110
Body touch up 110
Body seal 110
Body replace 110
Body paint new part 112
Body parts remove+install for painting 113
Body parts remove for painting 114
Body install parts after painting 115
Body prepare painting 119
Body preserve cavity 122
Body paint 122
Body, side parts remove+install for painting 123
Body, side parts remove for painting 123
Body, side install parts after painting 123
Body, side paint 124
Roof repair 125
Roof touch up 127
Roof dismantle parts 125
Roof replace 125
Roof mount parts 125
Roof paint new part 127
Roof planish 127
Roof paint 127
Roof member planish 128
Roof frame, front upper planish 128
Cross member for roof, front replace 128
Cross member for roof, front planish 128
Roof reinforcement replace 128
Roof reinforcement planish 128
Cross member, rear replace 128
Cross member, rear planish 129
Cowl panel replace 129
Cowl panel paint new part 129
Cowl panel planish 129
Cowl panel paint 129
Outer side panel repair 130
Outer side panel dismantle parts 130
Outer side panel replace 130
Outer side panel mount parts 131
Outer side panel paint new part 131
Inner side panel planish 131
Hinge pillar repair 131
Hinge pillar dismantle parts 132
Hinge pillar replace 132
Hinge pillar align 132
Hinge pillar mount parts 132
Hinge pillar paint new part 133
Hinge pillar planish 133
Centre pillar repair 133
Centre pillar dismantle parts 133
Centre pillar replace 133
Centre pillar align 134
Centre pillar mount parts 134
Centre pillar paint new part 134
Centre pillar planish 134
Outer side member repair 134
Outer side member dismantle parts 134
Outer side member replace 134
Outer side member mount parts 135
Outer side member paint new part 136
Outer side member planish 136
Outer side member paint 136
Inner side member repair 137
Inner side member dismantle parts 137
Inner side member replace 137
Inner side member mount parts 137
Inner side member paint new part 139
Inner side member planish 139
Rear panel corner section, inner replace 140
Rear panel corner section, inner planish 140
Cross panel, upper part planish 140
Shelf planish 140
Cross panel front planish 140
Dash panel carrier planish 140
Floor plate align 140
Floor plate planish 140
Floor plate cross member replace 140
Floor plate cross member align 140
Floor plate cross member planish 140
53 Body, rear 141
Body, rear parts remove+install for painting 141
Body, rear parts remove for painting 141
Body, rear install parts after painting 141
Body, rear paint 141
Rear apron repair 144
Rear apron dismantle parts 144
Rear apron replace 144
Rear apron mount parts 144
Rear apron paint new part 147
Rear apron planish 147
Rear apron paint 147
Lock carrier replace 148
Lock carrier planish 148
Mounting plate replace 149
Mounting plate planish 149
Cover plate replace 149
Cover plate planish 149
Cross member on apron replace 149
Cross member on apron planish 149
Cross member on apron parts remove+install for painting 149
Luggage floor, rear replace 150
Luggage floor, rear align 150
Luggage floor, rear planish 150
Bumper bracket replace 150
Rib plate replace 150
Rib plate planish 150
Rear longitudinal member replace 150
Rear longitudinal member align 150
Rear longitudinal member planish 150
Rear side panel repair 151
Rear side panel repair 164
Rear side panel dismantle parts 151
Rear side panel dismantle parts 165
Rear side panel replace 151
Rear side panel replace 165
Rear side panel mount parts 152
Rear side panel mount parts 166
Rear side panel paint new part 173
Rear side panel paint new part 175
Rear side panel planish 177
Rear side panel paint 177
Rear side panel paint top part 178
Rear side panel paint bottom part 178
Side panel – sub part replace 179
Side panel – sub part paint new part 179
Rear wheel housing planish 179
Rear wheel housing liner replace 179
Rear wheel housing liner planish 179
Spare wheel well planish 179
55 Bonnet, flaps, cab, central locking 180
Bonnet lock cable adjust 180
Bonnet lock cable remove+reinstall 180
Front bonnet lock lower part remove+reinstall 180
Front bonnet lock lower part remove+reinstall 180
Bonnet lock upper part adjust 180
Bonnet lock upper part remove+reinstall 180
Bonnet remove+reinstall 181
Bonnet replace 181
Bonnet paint new part 181
Bonnet planish 181
Bonnet paint 181
Bonnet fit in 182
Front bonnet seal remove+reinstall 182
Rear lock lower part remove+reinstall 182
Rear lock upper part remove+reinstall 182
Rear lock cylinder remove+reinstall 182
Tailgate remove+reinstall 182
Tailgate replace 183
Tailgate paint new part 184
Tailgate planish 185
Tailgate paint 185
Tailgate fit in 187
Tailgate seal remove+reinstall 187
Rear cover lock, lower part remove+reinstall 187
Rear cover lock, upper part remove+reinstall 187
Rear cover lock cylinder remove+reinstall 187
Cover, rear remove+reinstall 187
Cover, rear replace 187
Cover, rear paint new part 188
Cover, rear planish 188
Cover, rear paint 188
Cover, rear fit in 189
Rear cover hinge remove+reinstall 189
Rear cover seal remove+reinstall 189
57 Front door, central locking 190
Lock cylinder remove+reinstall 190
Lock cylinder convert 190
Lock cylinder repair 190
Door handle remove+reinstall 190
Door lock remove+reinstall 190
Door lock repair 190
Striker pin adjust 190
Striker pin adjust 190
Door outer panel replace 191
Front door remove+reinstall 191
Front door disassemble+reassemble 191
Front door replace 191
Front door paint new part 191
Front door planish 192
Front door paint 192
Front door fit in 192
Front door paint top part 193
Front door paint bottom part 193
Door hinge repair 193
Door check strap remove+reinstall 193
Front door seal remove+reinstall 193
58 Rear door,sliding door,wing doors,central locking 194
Door handle remove+reinstall 194
Door lock remove+reinstall 194
Striker pin adjust 194
Striker pin adjust 194
Outer door panel replace 194
Rear door remove+reinstall 194
Rear door disassemble+reassemble 194
Rear door replace 194
Rear door paint new part 195
Rear door planish 195
Rear door paint 195
Rear door fit in 196
Rear door paint top part 196
Rear door paint bottom part 196
Door hinge repair 196
Rear door seal remove+reinstall 196
60 Sliding roof 197
Sliding roof adjust 197
Sliding roof remove+reinstall 197
Cable with guide remove+reinstall 197
Cable with guide remove+reinstall 197
Drive pinion remove+reinstall 197
Cable guide remove+reinstall 198
Guide rail, side remove+reinstall 198
Guide rail, side remove+reinstall 198
Sliding roof panel remove+reinstall 198
Sliding roof panel paint new part 199
Sliding roof panel paint 199
Seal remove+reinstall 199
63 Bumper 200
Front bumper remove+reinstall 200
Front bumper replace 200
Front bumper side section remove+reinstall 200
Front bumper side section remove+reinstall 200
Front bumper overrider remove+reinstall 201
Front rubber moulding remove+reinstall 201
Rear bumper remove+reinstall 201
Rear bumper replace 201
Rear bumper side section remove+reinstall 201
Rear bumper side section remove+reinstall 201
Rear rubber moulding remove+reinstall 201
64 Glazing/window mechanism 202
Windscreen remove+reinstall 202
Windscreen seal 202
Windscreen replace 202
Front corner window remove+reinstall 202
Front door window remove+reinstall 202
Front door window guide remove+reinstall 202
Front window slot seal remove+reinstall 202
Mechanical window front remove+reinstall 202
Mechanical window front repair 202
Window crank remove+reinstall 202
Rear door window remove+reinstall 202
Rear door window guide remove+reinstall 203
Rear window slot seal remove+reinstall 203
Rear window mechanism remove+reinstall 203
Side window remove+reinstall 203
Side window replace 203
Rear corner window remove+reinstall 203
Heated rear window (aerial) remove+reinstall 203
Heated rear window (aerial) seal 203
Heated rear window (aerial) replace 203
Window heating switch remove+reinstall 204
Window heating control unit remove+reinstall 204
Window heating warning lamp remove+reinstall 204
66 Exterior equipment 205
Radiator grill remove+reinstall 205
Trim moulding, front centre remove+reinstall 205
Trade mark, front remove+reinstall 205
Trim moulding, front side remove+reinstall 205
Front bonnet trim moulding remove+reinstall 205
Front mudwing trim remove+reinstall 205
Front door trim moulding remove+reinstall 205
Sill panel cover remove+reinstall 205
Roof trim moulding remove+reinstall 205
Roof trim moulding remove+reinstall 205
Rear door trim moulding remove+reinstall 205
Rear side panel trim moulding remove+reinstall 205
Rear flap trim moulding remove+reinstall 205
Rear emblem remove+reinstall 205
Mud flaps install 205
Rear view mirror remove+reinstall 205
Towing hitch remove+reinstall 206
Towing hitch install 206
68 Interior equipment 207
Inner sill panel moulding remove+reinstall 207
Glove box latch remove+reinstall 207
Sun visor remove+reinstall 207
Sun visor right remove+reinstall 207
Inside mirror remove+reinstall 207
Grab handle remove+reinstall 207
69 Passenger protection 208
Front three point belt remove+reinstall 208
Front three point belt remove+reinstall 208
Rear three point belt remove+reinstall 208
Rear three point belt remove+reinstall 208
70 Trim, noise insulation 209
Trim, luggage rear compartment remove+reinstall 209
Dash panel remove+reinstall 209
Dash panel replace 210
Luggage boot cover remove+reinstall 210
Front floor covering remove+reinstall 211
Rear floor covering remove+reinstall 212
Front door trim panel remove+reinstall 212
Front door trim panel remove+reinstall 212
Door foil make 212
Rear door trim remove+reinstall 212
Rear side trim remove+reinstall 212
Roof trim remove+reinstall 213
Sliding roof trim panel remove+reinstall 216
Tailgate trim panel remove+reinstall 216
72 Seat frames 217
Seat frame, front remove+reinstall 217
Slide rail repair 217
Rear seat frame remove+reinstall 217
Rear seat spring core remove+reinstall 217
74 Seat padding, covers 1
Front seat padding remove+reinstall 1
Front seat cover (cloth) remove+reinstall 1
Front seat backrest padding remove+reinstall 1
Front seat backrest cover remove+reinstall 1
Rear seat padding remove+reinstall 1
Rear seat cover remove+reinstall 1
Rear seat bench backrest padding remove+reinstall 1
Rear seat backrest cover remove+reinstall 218
Heating,ventilation,air conditioning system 219
80 Heating 219
Heater control cabel remove+reinstall 219
Regulating valve remove+reinstall 219
Heat exchanger remove+reinstall 219
Heat exchanger feed hose remove+reinstall 219
85 Ventilation 220
Fresh air control remove+reinstall 220
Cable for hot and fresh air flaps remove+reinstall 220
Hot/fresh air box remove+reinstall 220
Blower switch remove+reinstall 220
Blower remove+reinstall 220
87 Air conditioner 221
Air conditioner check 221
Refrigerant drain+fill 221
Pressure switch remove+reinstall 221
Blower motor switch remove+reinstall 221
Temperature switch remove+reinstall 221
Wiring loom remove+reinstall 221
Current circuit breaker remove+reinstall 221
Relay remove+reinstall 221
Drive belt remove+reinstall 221
Magnetic coupling remove+reinstall 221
Solenoid coil remove+reinstall 221
Compressor seal remove+reinstall 221
Compressor remove+reinstall 222
Compressor replace 222
Valve plate remove+reinstall 222
Filler valve remove+reinstall 222
Compressor console remove+reinstall 222
Compressor/condensor pipe remove+reinstall 222
Compressor/evaporator pipe remove+reinstall 222
Evaporator/fluid reservoir line remove+reinstall 223
Condenser remove+reinstall 223
Rear condensor (right) remove+reinstall 223
Fluid container (dryer) remove+reinstall 223
Evaporator remove+reinstall 223
Evaporator core remove+reinstall 223
Expansion valve remove+reinstall 223
Electrical system 224
90 Instruments, GCI 224
Dash panel insert remove+reinstall 224
Dash panel insert disassemble+reassemble 224
Speedo cable remove+reinstall 224
Voltage stabilizer remove+reinstall 224
Clock (analog) remove+reinstall 224
Voltmeter remove+reinstall 224
Horn remove+reinstall 224
Electrical system check 224
91 Infotainment 225
Radio remove+reinstall 225
Mechanical aerial (on roof) remove+reinstall 225
92 Windscreen wipe/wash system 226
Wash/wipe system switch remove+reinstall 226
Interval relay remove+reinstall 226
Wiper motor remove+reinstall 226
Wiper shaft with bearing remove+reinstall 226
Wiper shaft with bearing remove+reinstall 226
Wiper frame remove+reinstall 226
Wiper blade remove+reinstall 226
Wiper blade remove+reinstall 226
RWW switch remove+reinstall 227
RWW wiper motor remove+reinstall 227
RWW wiper linkage remove+reinstall 227
RWW wiper shaft with bearing remove+reinstall 227
RWW wiper blade remove+reinstall 227
WWS pump remove+reinstall 227
WWS reservoir remove+reinstall 227
Washer jet remove+reinstall 227
Headlight washer system fluid reservoir remove+reinstall 227
HWS jet remove+reinstall 227
HWS check valve remove+reinstall 227
HWS relay remove+reinstall 227
HWS pump remove+reinstall 227
RWW pump remove+reinstall 227
RWW fluid container remove+reinstall 227
RWW spray jet remove+reinstall 227
94 Lights, lamps, switches outside 228
Main lighting switch remove+reinstall 228
Dipped headlight relay remove+reinstall 228
Headlight adjust 228
Headlight remove+reinstall 228
Headlight remove+reinstall 228
Headlight disassemble+reassemble 228
Headlight bulb remove+reinstall 228
Number plate light remove+reinstall 228
Tail light remove+reinstall 229
Tail light bulb remove+reinstall 229
Brake light switch remove+reinstall 229
Turn signal switch remove+reinstall 229
Emergency light relay remove+reinstall 229
Emergency light switch remove+reinstall 229
Emergency light warning lamp remove+reinstall 229
Front turn signal remove+reinstall 229
Front turn signal lens remove+reinstall 229
Front turn signal bulb remove+reinstall 229
Foglight switch remove+reinstall 229
Foglight relay remove+reinstall 229
Foglight warning lamp remove+reinstall 230
Foglight adjust 230
Foglight remove+reinstall 230
Foglight bulb remove+reinstall 230
Rear foglight adjust 230
Rear foglight remove+reinstall 230
Rear foglight bulb remove+reinstall 230
Reversing light switch remove+reinstall 230
96 Lights, lamps, switches inside, anti-theft system 231
Door contact switch remove+reinstall 231
Interior light remove+reinstall 231
Interior light bulb remove+reinstall 231
Instrument lighting bulb remove+reinstall 231
Glove box light remove+reinstall 231
Console lighting remove+reinstall 231
Heater controls lighting remove+reinstall 231
97 Wiring 232
Central wiring harness repair 232
Front wiring loom, left remove+reinstall 0
Wiring loom, rear remove+reinstall 0
Battery/starter wiring loom remove+reinstall 0
Dash panel wiring loom remove+reinstall 0
Battery earthing strap remove+reinstall 0
Central electrics remove+reinstall 0

S.V 29/01/2025