Volkswagen Golf Variant 2007 Golf Variant 2010 Jetta 2005 Jetta 2011 Maintenance Manual PDF

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Volkswagen Golf Variant 2007 Golf Variant 2010 Jetta 2005 Jetta 2011 Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Volkswagen Golf Variant 2007 Golf Variant 2010 Jetta 2005 Jetta 2011 Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 356
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Volkswagen Golf Variant 2007 Golf Variant 2010 Jetta 2005 Jetta 2011 Maintenance Manual – PDF DOWNLOAD

1 Engine list 5
2 Service work 15
2 1 Information about flexible or fixed service 15
2 1 1 Service identification 15
2 1 2 Flexible service 15
2 1 3 Fixed service 16
2 1 4 Service interval display 17
2 2 Service tables for market group A 23
2 2 1 Service tables 23
2 3 Service tables for market groups B and C 38
2 3 1 Delivery inspection 38
2 3 2 Scopes of service 39
2 3 3 Time or mileage dependent additional work up to model year ►2013 43
2 3 4 Time or mileage dependent additional work as of model year 2014► 46
3 General information 48
3 1 Tow starting/towing for North American market 48
3 1 1 Attaching towing eyes: Jetta 2005►, Golf Estate 2007► 48
3 1 2 Securing towing eye: Golf Estate 2010►, Jetta 2011► 50
3 1 3 General information 52
3 2 Raising vehicle with lifting platform or trolley jack 54
3 2 1 Safety notes: 54
3 2 2 Lifting points for lifting platform and trolley jack 54
3 3 Stickers 55
3 3 1 Attaching “Your first service” sticker (at delivery inspection): 55
3 3 2 Attaching “Your next service” sticker: 57
3 3 3 Attaching “vehicle data sticker” in customer service schedule: 58
3 3 4 Attaching “LongLife engine oil” sticker 58
3 3 5 Attaching hotline sticker 58
3 3 6 High-voltage warning sticker 59
3 4 Entries in service schedule 60
3 5 Connecting vehicle diagnostic tester 61
3 6 Vehicle identification number 63
3 6 1 Vehicle identification number on lower edge of windscreen 64
3 6 2 Vehicle identification number on extension of longitudinal member 64
3 6 3 Interpretation of vehicle identification number: 64
3 7 Vehicle data sticker 65
3 8 Countries where diesel has a high sulphur content 66
3 9 Allocation of countries to market groups 66
3 10 Severe operating conditions 68
3 11 Engine code and engine number 68
3 12 Countries with high levels of dust 69
3 13 Identification plate 70
3 14 RME fuel (biodiesel) for vehicles up to 05 2006 70
4 Descriptions of work 73
4 1 Removable towing bracket: checking and cleaning if necessary 75
4 2 Swivel joints and suspension link mountings: inspecting 78
4 3 Automatic headlight control and static cornering light: checking function 79
4 3 1 Automatic headlight control: checking 79
4 3 2 Cornering light (static cornering light): checking 81
4 4 Automatic gearbox: changing ATF (09G gearbox) 81
4 5 Front passenger airbag: checking key switch and “ON/OFF function” 82
4 5 1 Front passenger front airbag: Checking activation / deactivation: Jetta 2005►, Golf Estate 2007► 82
4 5 2 Front passenger front airbag: Checking activation / deactivation: Golf Estate 2010►, Jetta 2011► 84
4 6 Battery: checking battery terminal clamps for secure seating 85
4 6 1 Battery in engine compartment 86
4 6 2 Battery in boot 88
4 7 Battery: Checking using battery tester -VAS 6161- 90
4 8 Status of battery: reading, sending diagnosis protocol online 90
4 9 Tyres: checking condition, wear pattern, inflation pressures and tread depth 90
4 9 1 Tyres: checking condition 91
4 9 2 Wear pattern: checking 91
4 9 3 Tyre tread depth (including spare wheel): checking 91
4 9 4 General information 92
4 9 5 Tyre inflation pressures for Golf Estate 2007► 93
4 9 6 Tyre inflation pressures for Jetta 2005►, Jetta 2006► 98
4 9 7 Tyre inflation pressures for Golf Estate 2010► 104
4 9 8 Tyre inflation pressures for Jetta 2011► 104
4 10 Brake and clutch system: change brake fluid 113
4 10 1 Operation and safety notes 113
4 10 2 Brake fluid specification 114
4 10 3 Procedure, changing brake fluid 114
4 11 Brake system and shock absorbers: inspecting for leaks and damage 119
4 12 Brake fluid level: Check 120
4 12 1 Procedure for checking brake fluid level 120
4 13 6-speed dual clutch gearbox 02E: changing oil and filter 121
4 14 Brakes, front and rear: checking thickness of brake pads and condition of brake discs 121
4 14 1 Front brake pads: 122
4 14 2 Rear brake pads: 123
4 14 3 Brakes: checking lining thickness on rear drum brakes 124
4 14 4 Brake discs: checking condition 125
4 15 Diesel fuel filter: renewing 126
4 15 1 Renewing fuel filter, system 1 126
4 15 2 Renewing fuel filter, system 2 128
4 16 Diesel particulate filter: checking 132
4 17 Electric windows: checking positioning (open and close functions) 132
4 18 Bonnet: Catch hook: Grease, Golf estate 2007►, Golf estate 2010►, Jetta 2005► 133
4 19 Multi-purpose additive for petrol fuel: adding 134
4 20 Boots: inspecting 134
4 21 Renewing rubber buffers for engine cover 135
4 22 Haldex coupling: Change oil 136
4 23 Hybrid components: inspect for damage to high-voltage components and wires 140
4 24 Interior and exterior body: inspecting for corrosion with doors and flaps open 141
4 25 Poly V-belt: adjusting tension on engines without automatic tensioning roller 141
4 26 Poly V-belt: checking condition 142
4 27 Dash panel insert: Adapting menu language 143
4 27 1 Selecting main menu for vehicles without multifunction steering wheel 143
4 27 2 Opening main menu for vehicles with multifunction steering wheel, version 1 144
4 27 3 Opening main menu for vehicles with multifunction steering wheel, version 2 145
4 28 Compass: Setting compass zone and calibrating compass (for North American and Mexican markets) 145
4 28 1 General information 145
4 28 2 Compass zone: setting 146
4 28 3 Compass: calibrating 149
4 29 Cooling system: checking frost protection and coolant level 151
4 29 1 Frost protection: checking and replenishing coolant additive if necessary 152
4 29 2 Coolant level: checking, replenishing coolant if necessary 155
4 29 3 Mixing ratio: 156
4 30 Air filter: cleaning housing and renewing filter element 156
4 30 1 Removing and installing air filter element, 1 4l PFI petrol engines 156
4 30 2 Removing and installing air filter element, 1 4l TSI hybrid engines 159
4 30 3 Removing and installing air filter element, 2 5 l PFI petrol engines 161
4 30 4 Removing and installing air filter element, 1 6l PFI petrol engines 163
4 30 5 Removing and installing air filter element, 2 0l FSI and 2 0l PFI petrol engines 165
4 30 6 Removing and installing air filter element, 2 0l T-FSI engines 166
4 30 7 Removing and installing air filter element, 1 4l TSI engines (90 kW) 168
4 30 8 Removing and installing air filter element, diesel engines, 1 4 l TSI engines (103 kW, 118 kW, 125 kW) and 2 0l TSI engines (155 kW) 169
4 30 9 Air filter element: removing and installing, 1 8 l TSI engines 171
4 31 Memory seat: initialising 172
4 32 Engine and components in engine compartment: inspecting for leaks and damage (from above and below) 172
4 33 Engine cover panel “top”: removing and installing 173
4 33 1 Removing and installing engine cover panel, 1 4l PFI petrol engines 173
4 33 2 Removing and installing engine cover, 1 4l TSI engines (90 kW) 174
4 33 3 Removing and installing engine cover, 1 4l TSI engines (103 kW, 118 kW) 175
4 33 4 Removing and installing air filter element, 1 4l TSI hybrid engines 176
4 33 5 Removing and installing engine cover, 1 6 l FSI engines 177
4 33 6 Removing and installing engine cover, 1 8l and 2 0l TSI petrol engines 178
4 33 7 Removing and installing engine cover, 2 0l T-FSI engines 178
4 33 8 Removing and installing engine cover, 2 0l FSI engines 180
4 33 9 Removing and installing engine cover panel, 1 6l PFI petrol engines 181
4 33 10 Removing and installing engine cover panel, 2 5l PFI petrol engines 181
4 33 11 Removing and installing engine cover, 1 9l unit injector diesel engines 183
4 33 12 Removing and installing engine cover, 2 0l 103 kW unit injector diesel engines 184
4 33 13 Removing and installing engine cover, 2 0l CR diesel engines 185
4 33 14 Removing and installing engine cover, 2 0l – 125 kW unit injector diesel engines 186
4 33 15 Removing and installing engine cover panel, 1 8l (125 kW) and 2 0l (155 kW) TSI engines 187
4 34 Motor compartment cover (noise insulation) “bottom”: removing and installing 188
4 34 1 Removing and installing engine compartment cover “bottom”, version 1 (large noise insulation) 188
4 34 2 Removing and installing engine compartment cover “bottom”, version 2 (small noise insulation) 189
4 35 Engine oil level: checking 191
4 36 Draining or extracting engine oil, renewing oil filter and replenishing engine oil 192
4 36 1 Notes on engines with turbocharger 193
4 36 2 Engine oil: draining or extracting 193
4 36 3 Renewing oil filter: 1 4l PFI petrol engines 194
4 36 4 Renewing oil filter, 1 4l TSI engines (90 kW) 195
4 36 5 Renewing oil filter, 1 4l TSI engines (103 kW, 125 kW) and 1 2 TSI engines 197
4 36 6 Renewing oil filter, 1 4l TSI engines (118 kW) 198
4 36 7 Renewing oil filter, 1 4l TSI hybrid engines 200
4 36 8 Renewing oil filter, 1 6l and 2 0l PFI petrol engines 203
4 36 9 Renewing oil filter, 1 6l FSI engines 204
4 36 10 Oil filter: renewing, 2 0l TSI engines 206
4 36 11 Renewing oil filter, 2 0l FSI and T-FSI engines, 2 5l PFI petrol engines 207
4 36 12 Oil filter: renewing, UIS diesel engines 212
4 36 13 Oil filter: renewing, CR diesel engines 214
4 36 14 Oil filter: renewing, 1 8l (125 kW) and 2 0l (155 kW) TSI engines 215
4 36 15 Engine oil: replenishing 217
4 37 Engine oil: capacities and specifications 220
4 37 1 Golf Estate 220
4 37 2 Jetta 221
4 38 Checking breakdown set 222
4 39 Panoramic sliding roof: Check function, clean guide rails, grease with special grease and clean wind deflector 223
4 40 Road test: performing (driving behaviour, noises, air conditioner etc ) 227
4 41 Wheel securing bolts: tightening to specified torque 228
4 42 Radio code: reading using vehicle diagnostic tester 232
4 43 Radio/radio navigation system: entering PIN of anti-theft coding and storing local radio stations to station buttons 233
4 43 1 Volkswagen radio and navigation systems 233
4 43 2 Blaupunkt navigation and radio system “TravelPilot DX-R4/RN S4” 236
4 44 Tyre pressure loss indicator: performing basic setting 239
4 44 1 Tyre Pressure Monitoring System (TPMS) for NAR 242
4 45 Renewing tyre pressure sensors 242
4 46 Window wash/wipe system and headlight washer system: checking function 243
4 46 1 Anti-freeze: checking concentration of fluid, replenishing fluid if necessary 243
4 46 2 Windscreen wash/wipe system: checking spray jet settings and adjusting if necessary 244
4 46 3 Headlight washer system: checking spray jet settings 246
4 47 Wiper blades: checking park position 247
4 47 1 Front wiper blades: checking park position 247
4 47 2 Rear wiper blades: Checking park position, Golf estate 2007► 248
4 48 Wiper blade protection: removing 248
4 48 1 Wiper blade protection, version 1: removing 249
4 48 2 Wiper blade protection, version 2: removing 250
4 48 3 Wiper blade protection, version 3 -transport wiper blade: changing 251
4 49 Headlight adjustment: Checking halogen headlights and adjusting if necessary 252
4 49 1 Conditions for testing and adjustment: 252
4 49 2 Headlight adjustment (ECE): adjusting 253
4 49 3 Headlight adjustment (SAE): checking 254
4 49 4 Adjusting halogen headlights: »Hella« 255
4 49 5 Adjusting halogen headlights: »Valeo« 256
4 50 Checking fog lights and other additional headlights and adjusting if necessary 258
4 50 1 Test and adjustment conditions 258
4 50 2 Headlight adjustment: checking 259
4 50 3 Fog lights and other auxiliary lights: adjusting 259
4 51 Headlight adjustment: Checking gas discharge headlights and adjusting if necessary 261
4 51 1 Test and adjustment conditions 261
4 51 2 Headlight adjustment (ECE): adjusting 262
4 51 3 Headlight adjustment (SAE): checking 263
4 51 4 Headlights with gas discharge bulbs: adjusting 264
4 52 Sliding sunroof drains: checking for blockage, cleaning if necessary 266
4 53 Service interval display: resetting/recoding 268
4 53 1 Service interval display: resetting using vehicle diagnostic tester 268
4 53 2 Resetting service interval display without vehicle diagnostic tester, up to ►2013 269
4 53 3 Resetting service interval display without vehicle diagnostic tester, as of 2014► 270
4 53 4 Service interval display: recoding 273
4 53 5 Service interval display: Recoding during handover inspection (for North American market) 274
4 53 6 Service interval display: Recoding during first oil change service (for North American market) 276
4 54 Sliding sunroof: checking function, cleaning and greasing guide rails 278
4 55 Track rod ends: checking clearance, firm seating and boots 281
4 56 Auxiliary heater: setting weekday in menu of dash panel insert 281
4 56 1 Auxiliary heater: Setting weekday in menu of dash panel insert, Jetta 2005►, Golf estate 2007► 281
4 56 2 Auxiliary heater: Setting weekday in menu of dash panel insert, Golf estate 2010►, Jetta 2011► 282
4 57 Dust and pollen filter: cleaning housing and renewing filter element 284
4 58 Transportation mode: switching off 285
4 59 Transportation devices: removing blocking pieces from springs on front axle 286
4 60 Door arrester: grease 287
4 61 Clock and date: setting 288
4 61 1 Time and date: Setting, Jetta 2005►, Golf Estate 2007► 288
4 61 2 Time and date: Setting, Golf Estate 2010►, Jetta 2011► 290
4 62 Underbody: inspecting for damage to underbody sealant, underbody panels, routing of lines, plugs 291
4 63 Toothed belt and toothed belt tensioning roller: Renewing (TDI engines) 292
4 64 Camshaft drive belt: Checking (TDI engines) 292
4 64 1 Toothed belt: checking condition 292
4 65 Camshaft drive toothed belt: Renewing (2 0l FSI and T-FSI) 293
4 66 Camshaft drive toothed belt: checking (4-cylinder petrol engine with no change interval) 293
4 66 1 Toothed belt: checking condition 293
4 66 2 Checking condition of toothed belt, 1 4l TSI hybrid engines 294
4 67 Coolant pump toothed belt: checking 295
4 68 Spark plugs: renewing 297
4 68 1 Spark plugs: renewing, 1 2l TSI engines 299
4 68 2 Renewing spark plugs, 1 4l PFI petrol engines 300
4 68 3 Spark plugs: renewing, 1 4l TSI engines (103 kW, 118 kW, 125 kW) 302
4 68 4 Spark plugs: renewing, 1 4l TSI engines (90 kW) 306
4 68 5 Renewing spark plugs, 1 4l TSI hybrid engines 311
4 68 6 Renewing spark plugs, 1 6l PFI petrol engines 314
4 68 7 Spark plugs: renewing, 1 6l FSI engines 315
4 68 8 Renewing spark plugs, 2 0l FSI / 2 0l TSI engines 317
4 68 9 Renewing spark plugs, 2 0l T-FSI engines 320
4 68 10 Renewing spark plugs, 2 0l PFI petrol engines 324
4 68 11 Renewing spark plugs, 2 5l PFI petrol engines 325
4 68 12 Renewing spark plugs, 1 8l (125 kW) and 2 0l (155 kW) TSI engines 328
4 69 Fault memory of all systems: reading with vehicle diagnostic tester, correcting possible faults according to repair guidelines 329
5 Exhaust emissions test 330
5 1 Exhaust emissions test for petrol engines 330
5 2 Exhaust emissions test for diesel engines 341
6 Glossary 354

S.V 28/01/2025