Volkswagen Golf 2020 Golf Variant 2021 Maintenance Manual PDF

Description

Volkswagen Golf 2020 Golf Variant 2021 Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Volkswagen Golf 2020 Golf Variant 2021 Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 207
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Volkswagen Golf 2020 Golf Variant 2021 Maintenance Manual – PDF DOWNLOAD

1 Engine list 7
2 Service work 14
2 1 Information about flexible or fixed service 14
2 1 1 Service identification 14
2 1 2 Flexible service 14
2 1 3 Fixed service 15
2 1 4 Service interval display 15
2 2 Service tables 16
2 2 1 Delivery inspection 17
2 2 2 Scopes of service 18
2 2 3 Service intervals 21
2 2 4 Air filter 21
2 2 5 Interior filter 22
2 2 6 Sliding sunroof drains at front 22
2 2 7 Toothed belt 22
2 2 8 Poly V-belt 23
2 2 9 Diesel fuel filter 23
2 2 10 Spark plugs 23
2 2 11 Natural gas system 23
2 2 12 Automatic gearbox 24
2 2 13 Multi-purpose additive 24
2 2 14 Country-specific additional work dependent on time and mileage 24
3 General information 25
3 1 General warnings for working on high-voltage system 25
3 2 Raising vehicle with lifting platform or trolley jack 25
3 2 1 Safety information 25
3 2 2 Lifting points for lifting platform and trolley jack 26
3 3 Entries in service schedule 26
3 4 Adverse operating conditions 26
3 5 Vehicle data sticker 27
3 5 1 “Vehicle data sticker”: attaching to service schedule or owner’s manual 27
3 5 2 Vehicle data sticker 27
3 6 Connecting vehicle diagnostic tester 28
3 7 Vehicle identification number 29
3 7 1 Vehicle identification number on lower edge of windscreen 30
3 7 2 Vehicle identification number on extension of longitudinal member 30
3 7 3 Significance of vehicle identification number 30
3 8 Countries with hot climate 30
3 9 Country overview for diesel not compliant with EN 590/EN 15940 31
3 10 Country overview for petrol not compliant with EN 228 32
3 11 Motor code and motor number 33
3 12 Countries with high levels of dust 33
3 13 Identification plate 34
3 14 Shortened intervals for spark plug replacement 35
4 Descriptions of work 40
4 1 Swivel joints and suspension link mountings: inspecting 42
4 2 All-wheel drive coupling: changing oil 44
4 3 Automatic headlight control and static cornering light: checking function 48
4 4 Automatic gearbox 09S: changing ATF 49
4 5 Battery (12V): checking battery terminal clamps for secure seating 49
4 5 1 12 V battery in engine compartment: checking battery terminal clamp for firm seating 49
4 5 2 12 V battery in luggage compartment: checking battery terminal clamp for firm seating 51
4 6 Battery (12V): checking with battery tester (always refer to workshop manual) 53
4 7 Battery (12V): checking (only applies for Golf GTE) 53
4 8 Status of battery (12V): reading – sending diagnosis protocol via online connection 54
4 9 Front passenger front airbag: checking key switch and “ON/OFF function” 55
4 10 Tyres: checking condition, wear pattern, tyre pressure and tread depth 56
4 10 1 Tyres: checking condition 56
4 10 2 Wear pattern: checking 57
4 10 3 Tyre tread depth (including spare wheel): checking 57
4 10 4 General information 57
4 10 5 Tyre pressures, Golf 59
4 10 6 Tyre pressures, Golf estate 70
4 11 Brake and clutch system: changing brake fluid 76
4 12 Brake system and shock absorbers: inspecting for leaks and damage 82
4 13 Brake fluid level: checking 83
4 14 Brakes, front and rear: checking thickness of brake pads and condition of brake discs 84
4 14 1 Front disc brake pads: checking thickness 85
4 14 2 Rear disc brake pads: checking thickness 86
4 14 3 Brake discs: checking condition 87
4 15 Diesel fuel filter: draining 87
4 16 Diesel fuel filter: renewing 88
4 17 Diesel particulate filter: checking 90
4 18 Dual clutch gearbox 0DD: changing gear oil 90
4 19 Dual clutch gearbox 0GC: changing gear oil 90
4 20 Electric windows: checking positioning (open and close functions) 90
4 21 Fault memory of all systems: reading with vehicle diagnostic tester, correcting possible faults according to repair guidelines 91
4 22 Natural gas system: resetting interval display if a check in line with ECE ruling 110 has been carried out 91
4 23 Natural gas system: visually inspecting natural gas tank for corrosion and leakage 92
4 24 Natural gas system: checking wax layer between natural gas fuel tank and fuel tank shut-off valve 98
4 25 Natural gas tank: renewing 98
4 26 Natural gas filler connection and sealing cap: checking condition, if necessary cleaning and checking seal 99
4 27 Boots: inspecting 99
4 28 High-voltage battery: checking charge level 99
4 29 Maintenance of high-voltage battery 100
4 30 High-voltage battery: charging 100
4 31 Hybrid components: inspect for damage to high-voltage components and wires 100
4 32 Interior and exterior body: inspecting for corrosion with doors and flaps open 101
4 33 Poly V-belt: renew 101
4 34 Poly V-belt: checking condition 101
4 35 Poly V-belt and tensioning roller for belt-driven starter-alternator: renew 102
4 36 Poly V-belt and tensioning roller for belt-driven starter-alternator: check 102
4 37 Cooling system: checking anti-freeze protection and coolant level 105
4 37 1 Anti-freeze protection: checking, replenishing coolant additive if necessary 106
4 37 2 Coolant level: checking, replenishing coolant if necessary 107
4 37 3 Mixing ratio 107
4 38 Cooling system for high-voltage system: checking coolant additive and coolant level 108
4 38 1 Coolant level: checking, replenishing coolant if necessary 109
4 38 2 Anti-freeze protection: checking, replenishing coolant additive if necessary 110
4 38 3 Mixing ratio 111
4 39 Air filter: clean housing and renew filter element 111
4 39 1 Air filter element: removing and installing, 1 0 l TSI and 1 5 l TSI engines 112
4 39 2 Air filter element: removing and installing, 1 4 l TSI engines 112
4 39 3 Air filter element: removing and installing, 1 6 l PFI engines 115
4 39 4 Air filter element: removing and installing, 2 0 l TSI engines 116
4 39 5 Removing and installing air filter element, common rail engines, version 1 116
4 39 6 Removing and installing air filter element, common rail engines, version 2 117
4 39 7 Fuel filter housing: cleaning 118
4 40 Multi-purpose additive for diesel fuel: adding 119
4 40 1 Specification for using multi-purpose additive for diesel fuel 119
4 40 2 Recommendation for using multi-purpose additive for diesel fuel 119
4 41 Multi-purpose additive for petrol fuel: add 121
4 41 1 Specification for using multi-purpose additive for petrol fuel 121
4 41 2 Recommendation for using multi-purpose additive for petrol fuel 121
4 42 Motor and components in motor compartment: inspecting for leaks and damage (from above and below) 122
4 43 Engine cover panel “top”: removing and installing 123
4 43 1 Engine cover panel: removing and installing, 1 5 l TSI engines 123
4 43 2 Engine cover panel: removing and installing, 2 0 l TSI engines 124
4 43 3 Engine cover panel, common rail diesel engines: removing and installing 125
4 44 Engine data plate with Certification Test Group code: checking if fitted and for condition, also checking CTG code against the code in the engine control unit 126
4 45 Motor compartment cover (noise insulation) “bottom”: removing and installing 127
4 46 Engine oil level: checking 127
4 47 Engine oil: Draining, renewing oil filter and filling engine oil 128
4 47 1 Draining engine oil and renewing oil filter, 1 0 l TSI engines, 1 4 l TSI engines, 1 5 l TSI engines and 1 6 l PFI engines 128
4 47 2 Engine oil: draining and renewing oil filter, 2 0 l TSI engines 131
4 47 3 Draining engine oil and renewing oil filter, common rail diesel engines, version 1 133
4 47 4 Draining engine oil and renewing oil filter, common rail diesel engines, version 2 136
4 47 5 Engine oil: replenishing 138
4 48 Engine oil: capacities and specifications 138
4 48 1 Golf 139
4 48 2 Golf Estate 140
4 49 Panoramic sliding sunroof 141
4 49 1 Noise and function: checking 141
4 49 2 Guide rails: cleaning and lubricating 142
4 49 3 Guide rail: cleaning and lubricating from outside 142
4 49 4 Glass panel mechanism: cleaning and lubricating 143
4 49 5 Guide rail: cleaning and lubricating from inside 143
4 49 6 Wind deflector: cleaning 144
4 49 7 Seals: checking for damage and cleaning 144
4 49 8 Guide plate: locking 145
4 50 Panorama sliding roof with rear panorama roof 146
4 50 1 Noise and function: checking 146
4 50 2 Guide rails: cleaning and lubricating 146
4 50 3 Wind deflector: cleaning 147
4 50 4 Seals: checking for damage and cleaning 148
4 51 Road test: performing (driving behaviour, noises, air conditioner etc ) 148
4 52 Wheel securing bolts: tighten to specified torque 149
4 53 Reducing agent (AdBlue®/DEF): replenishing 150
4 53 1 General information 151
4 53 2 Health risk and cleaning 152
4 53 3 Disposal instructions 153
4 53 4 Reducing agent tank: filling 153
4 54 Reducing agent (AdBlue®/DEF): changing 154
4 55 Tyre Pressure Loss Indicator: calibrating 154
4 56 Tyre repair set: checking 155
4 57 Window wash/wipe system: functional check 157
4 57 1 Anti-freeze: checking protection of fluid, topping up fluid if necessary 157
4 57 2 Window wash/wipe system: checking spray jet settings and adjusting if necessary 158
4 57 3 Wiper blades: checking park position 159
4 57 4 Rear window wiper blade: checking park position 160
4 58 Headlight adjustment: checking LED headlights 160
4 58 1 Test and adjustment conditions 160
4 58 2 Headlight adjustment (ECE): adjusting 161
4 58 3 Headlight adjustment (SAE): checking 162
4 58 4 LED headlights: adjusting 163
4 59 Headlight adjustment: checking matrix LED headlights 164
4 59 1 Test and adjustment conditions 164
4 59 2 Check headlight adjustment using headlight adjusting unit -VAS 621 001- 165
4 59 3 Check headlight adjustment using headlight adjusting unit -VAS 621 005- 166
4 59 4 Matrix LED headlights: adjusting 167
4 60 Headlight adjustment: checking fog lights 170
4 60 1 Test and adjustment conditions 170
4 60 2 Headlight adjustment: checking 170
4 60 3 Fog lights and other auxiliary lights: adjusting 171
4 61 Sliding sunroof drains at front: check for blockage, clean if necessary 171
4 62 Service interval display: Reset 172
4 62 1 Service interval display: resetting using vehicle diagnostic tester 172
4 63 Service interval display: recoding 172
4 64 Track rods: checking clearance, attachment and boots 174
4 65 Interior filter: cleaning housing and renewing filter element 174
4 66 Selective wheel torque control: changing oil in left and right clutch chambers, and resetting oil learnt values using vehicle diagnostic tester 174
4 67 Selective wheel torque control: assessing oil degradation on left and right sides using vehicle diagnostic tester 175
4 68 Transport mode: switching off 175
4 69 Transportation devices: removing blocking pieces 176
4 70 Clock and date: set 177
4 71 Underbody: inspecting for damage to underbody sealant, underbody panels, routing of lines, plugs 178
4 72 Front differential lock: changing oil 178
4 73 Warning stickers, Golf GTE: checking 178
4 74 Toothed belt (petrol engines): renewing 178
4 75 Camshaft drive toothed belt (diesel engines): renewing 178
4 76 Spark plugs: renew 179
4 76 1 Renewing spark plugs, 1 0 l TSI engines 179
4 76 2 Spark plugs: renewing, 1 4 l TSI engines 182
4 76 3 Renewing spark plugs, 1 5 l TSI engines 185
4 76 4 Renewing spark plugs, 2 0 l TSI engines (engine code DLBA) 188
4 76 5 Renewing spark plugs, 2 0 l TSI engines 190
5 Exhaust emissions test 194
5 1 Exhaust emissions test for petrol engines 194
5 2 Exhaust emissions test for diesel engines 196
6 00 Periodic Technical Inspection (PTI) 200
7 Glossary 204
8 —Change history— 207

S.V 28/01/2025