Volkswagen Golf 2017 Golf Sportsvan 2018 Golf Variant 2017 e-Golf 2017 Maintenance Manual PDF

Description

Volkswagen Golf 2017 Golf Sportsvan 2018 Golf Variant 2017 e-Golf 2017 Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Volkswagen Golf 2017 Golf Sportsvan 2018 Golf Variant 2017 e-Golf 2017 Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 291
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Volkswagen Golf 2017 Golf Sportsvan 2018 Golf Variant 2017 e-Golf 2017 Maintenance Manual – PDF DOWNLOAD

1 Engine list 7
2 Service work 24
2 1 Information about flexible or fixed service 24
2 1 1 Service identification 24
2 1 2 Flexible service 24
2 1 3 Fixed service 25
2 1 4 Service interval display 25
2 2 Service tables up to model year ►2020 27
2 2 1 Delivery inspection 27
2 2 2 Scopes of service 28
2 2 3 Service intervals 31
2 2 4 Air filter 32
2 2 5 Interior filter 33
2 2 6 Panoramic sliding sunroof 33
2 2 7 Sliding sunroof drains at front and water drain valves at rear 33
2 2 8 Toothed belt 33
2 2 9 Poly V-belt 34
2 2 10 Diesel fuel filter 34
2 2 11 Spark plugs 34
2 2 12 Brake fluid 35
2 2 13 Natural gas system 35
2 2 14 Automatic gearbox 35
2 2 15 Multi-purpose additive 35
2 2 16 Country-specific additional work dependent on time and mileage 35
2 3 Service tables as of model year 2021► 36
2 3 1 Delivery inspection 36
2 3 2 Scopes of service 37
2 3 3 Service intervals 40
2 3 4 Air filter 41
2 3 5 Interior filter 41
2 3 6 Panoramic sliding sunroof 41
2 3 7 Sliding sunroof drains at front and water drain valves at rear 41
2 3 8 Toothed belt 42
2 3 9 Poly V-belt 42
2 3 10 Diesel fuel filter 42
2 3 11 Spark plugs 42
2 3 12 Natural gas system 43
2 3 13 Automatic gearbox 43
2 3 14 Multi-purpose additive 43
2 3 15 Country-specific additional work dependent on time and mileage 43
3 General information 45
3 1 General warnings for working on high-voltage system 45
3 2 Raising vehicle on lifting platform 45
3 2 1 Safety information 45
3 2 2 Lifting points for lifting platform 46
3 3 Entries in service schedule 47
3 4 Severe operating conditions 47
3 5 Vehicle data sticker 48
3 5 1 “Vehicle data sticker”: attaching to service schedule or owner’s manual 48
3 5 2 Vehicle data sticker 48
3 6 Connecting vehicle diagnostic tester 49
3 7 Vehicle identification number 50
3 7 1 Vehicle identification number on lower edge of windscreen 50
3 7 2 Vehicle identification number on extension of longitudinal member 51
3 7 3 Significance of vehicle identification number 51
3 8 Countries with hot climate 51
3 9 Country overview for petrol not compliant with EN 228 52
3 10 Country overview for diesel not compliant with EN 590/EN 15940 53
3 11 Engine code and engine number 54
3 12 Countries with high levels of dust 54
3 13 Identification plate 55
3 14 Shortened intervals for spark plug replacement 56
4 Descriptions of work 61
4 1 Swivel joints and suspension link mountings: inspecting 63
4 2 All-wheel drive coupling: changing oil 65
4 3 Automatic headlight control and static cornering light: checking function 69
4 4 Automatic gearbox 09G: changing ATF 70
4 5 Battery (12V): checking battery terminal clamps for secure seating 70
4 5 1 12 V battery in engine compartment: checking battery terminal clamp for firm seating 70
4 5 2 12 V battery in luggage compartment: checking battery terminal clamp for firm seating 72
4 6 Battery (12V): checking with battery tester (always refer to workshop manual) 75
4 7 Battery (12V): checking (only applies for Golf GTE and e-Golf) 75
4 8 Status of battery (12V): reading – sending diagnosis protocol via online connection 76
4 9 Front passenger front airbag: checking key switch and “ON/OFF function” 76
4 10 Tyres: checking condition, wear pattern, tyre pressure and tread depth 77
4 10 1 Tyres: checking condition 78
4 10 2 Wear pattern: checking 78
4 10 3 Tyre tread depth (including spare wheel): checking 79
4 10 4 General information 79
4 10 5 Tyre pressures, Golf 81
4 10 6 Tyre pressures, Golf estate 107
4 10 7 Tyre pressures, Golf SV 132
4 11 Brake and clutch system: changing brake fluid 134
4 12 Brake system and shock absorbers: inspecting for leaks and damage 141
4 13 Brake fluid level: checking 141
4 14 Brakes, front and rear: checking thickness of brake pads and condition of brake discs 143
4 14 1 Front disc brake pads: checking thickness 143
4 14 2 Rear disc brake pads: checking thickness 144
4 14 3 Brake discs: checking condition 145
4 15 Diesel fuel filter: draining 146
4 16 Diesel fuel filter: renewing 146
4 17 Diesel particulate filter: checking 148
4 18 Dual clutch gearbox 0D9: changing gear oil and filter 148
4 19 Dual clutch gearbox 0DD: changing gear oil 149
4 20 Dual clutch gearbox 0DL: changing gear oil 149
4 21 Dual clutch gearbox 0GC: changing gear oil 149
4 22 Three-phase current drive: calibrating 149
4 23 Electric windows: checking positioning (open and close functions) 149
4 24 Natural gas system: resetting interval display if a check in line with ECE ruling 110 has been carried out 150
4 25 Natural gas system (bivalent): visual inspection of natural gas fuel tank for corrosion and leakage 150
4 26 Natural gas system (monovalent): visual inspection of natural gas fuel tank for corrosion and leakage 156
4 27 Natural gas system: checking wax layer between natural gas fuel tank and fuel tank shut-off valve 162
4 28 Natural gas tank: renewing 162
4 29 Natural gas filler connection and sealing cap: checking condition, if necessary cleaning and checking seal 163
4 30 Fault memory of all systems: reading with vehicle diagnostic tester, correcting possible faults according to repair guidelines 163
4 31 Boots: inspecting 163
4 32 High-voltage battery: checking charge level 164
4 33 Maintenance of high-voltage battery 164
4 34 High-voltage battery: charging 165
4 35 High voltage components and high-voltage cables: inspecting for damage and correct routing and securing of lines 165
4 36 Hybrid components: inspect for damage to high-voltage components and wires 166
4 37 Interior and exterior body: inspecting for corrosion with doors and flaps open 166
4 38 Poly V-belt: renewing 167
4 39 Poly V-belt: checking condition 167
4 40 Cooling system: checking frost protection and coolant level 169
4 40 1 Anti-freeze protection: checking, replenishing coolant additive if necessary 170
4 40 2 Coolant level: checking, replenishing coolant if necessary 171
4 40 3 Mixing ratio 171
4 41 Cooling system for high-voltage system: checking coolant additive and coolant level 172
4 41 1 Coolant level: checking, replenishing coolant if necessary 173
4 41 2 Anti-freeze protection: checking, replenishing coolant additive if necessary 174
4 41 3 Mixing ratio 175
4 42 Air filter: cleaning housing and renewing filter element 175
4 42 1 Air filter element: removing and installing, 1 0 l TSI engines 176
4 42 2 Air filter element: removing and installing, 1 2 l TSI and 1 4 l TSI engines 180
4 42 3 Removing and installing air filter element, 1 5 l TSI engines 182
4 42 4 Air filter element: removing and installing, 1 6 l PFI engines 182
4 42 5 Removing and installing air filter element, 1 8 l TSI engines and 2 0 l TSI engines 183
4 42 6 Air filter element: removing and installing, common rail engines 184
4 42 7 Fuel filter housing: cleaning 185
4 43 Multi-purpose additive for diesel fuel: adding 185
4 43 1 Specification for using multi-purpose additive for diesel fuel 185
4 43 2 Recommendation for using multi-purpose additive for diesel fuel 186
4 44 Multi-purpose additive for petrol fuel: adding 187
4 44 1 Specification for using multi-purpose additive for petrol fuel 187
4 44 2 Recommendation for using multi-purpose additive for petrol fuel 188
4 45 Engine and components in engine compartment: inspecting for leaks and damage (from above and below) 189
4 46 Engine cover panel “top”: removing and installing 190
4 46 1 Engine cover panel: removing and installing, 1 5 l TSI engines 190
4 46 2 Engine cover panel, 1 8 l TSI engines and 2 0 l TSI engines: removing and installing 191
4 46 3 Engine cover panel, common rail diesel engines: removing and installing 191
4 47 Motor compartment cover (noise insulation) “bottom”: removing and installing 192
4 48 Engine oil level: checking 192
4 49 Engine oil: draining, renewing oil filter and filling engine oil 193
4 49 1 Engine oil: draining and renewing oil filter, 1 0 l TSI engines, 1 2 l TSI engines, 1 4 l TSI engines, 1 5 l TSI engines and 1 6 l PFI engines 193
4 49 2 Draining engine oil and renewing oil filter, 1 8 l TSI and 2 0 l TSI engines 196
4 49 3 Engine oil: draining and renewing oil filter, common rail diesel engines 198
4 49 4 Engine oil: replenishing 201
4 50 Engine oil: capacities and specifications up to model year ►2020 201
4 50 1 Golf 201
4 50 2 Golf Estate 204
4 50 3 Golf SV 206
4 51 Engine oil: capacities and specifications as of model year 2021► 208
4 51 1 Golf SV 208
4 52 Panoramic sliding sunroof 209
4 52 1 Noise and function: checking 210
4 52 2 Guide rails: cleaning and lubricating 210
4 52 3 Guide rail: cleaning and lubricating from inside 211
4 52 4 Glass panel guide: cleaning and lubricating from inside 211
4 52 5 Guide rail: cleaning and lubricating from outside 212
4 52 6 Glass panel mechanism: cleaning and lubricating 212
4 52 7 Glass panel guide: cleaning and lubricating from outside 213
4 52 8 Wind deflector: cleaning 214
4 52 9 Seals: checking for damage and cleaning 214
4 52 10 Guide plate: locking 215
4 53 Panorama sliding roof with rear panorama roof 216
4 53 1 Noise and function: checking 216
4 53 2 Guide rails: cleaning and lubricating 216
4 53 3 Wind deflector: cleaning 217
4 53 4 Seals: checking for damage and cleaning 218
4 54 Road test: performing (driving behaviour, noises, air conditioner etc ) 218
4 55 Wheel securing bolts: tightening to specified torque 219
4 56 Reducing agent (AdBlue®/DEF): replenishing 220
4 56 1 General information 221
4 56 2 Health risk and cleaning 222
4 56 3 Disposal instructions 223
4 56 4 Reducing agent tank: filling 223
4 57 Reducing agent (AdBlue®/DEF): changing 224
4 58 Tyre Pressure Loss Indicator: calibrating 224
4 59 Tyre repair set: checking 225
4 60 Window wash/wipe system and headlight washer system: checking function 227
4 60 1 Anti-freeze: checking protection of fluid, topping up fluid if necessary 227
4 60 2 Window wash/wipe system: checking spray jet settings and adjusting if necessary 228
4 60 3 Headlight washer system: checking spray jet settings 229
4 60 4 Wiper blades: checking park position 230
4 60 5 Rear window wiper blade: checking park position 230
4 61 Headlight adjustment: checking halogen headlights 231
4 61 1 Test and adjustment conditions 231
4 61 2 Headlight adjustment (ECE): adjusting 231
4 61 3 Headlight adjustment (SAE): checking 232
4 61 4 Halogen headlights: adjusting 234
4 62 Headlight adjustment: checking LED headlights with cornering light 235
4 62 1 Test and adjustment conditions 235
4 62 2 Headlight adjustment (ECE): adjusting 236
4 62 3 Headlight adjustment (SAE): checking 238
4 62 4 LED headlights with cornering light: adjusting 240
4 63 Headlight adjustment: checking LED headlights 241
4 63 1 Test and adjustment conditions 241
4 63 2 Headlight adjustment (ECE): adjusting 242
4 63 3 Headlight adjustment (SAE): checking 243
4 63 4 LED headlights: adjusting 244
4 64 Headlight adjustment: checking fog lights 245
4 64 1 Test and adjustment conditions 245
4 64 2 Headlight adjustment: checking 246
4 64 3 Fog lights and other auxiliary lights: adjusting 246
4 65 Sliding sunroof drains at rear (Golf saloon): check for blockage, clean if necessary 248
4 66 Sliding sunroof drains at front: check for blockage, clean if necessary 248
4 67 Service interval display: Reset 249
4 67 1 Service interval display: resetting using vehicle diagnostic tester 249
4 67 2 Service interval display: resetting without vehicle diagnostic tester 249
4 68 Service interval display: recoding 250
4 69 Track rods: checking clearance, attachment and boots 252
4 70 Interior filter: cleaning housing and renewing filter element 252
4 71 Transportation mode: switching off 253
4 72 Transportation devices: removing blocking pieces 253
4 73 Clock and date: setting 255
4 74 Underbody: inspecting for damage to underbody sealant, underbody panels, routing of lines, plugs 255
4 75 Front differential lock: changing oil 255
4 76 Warning stickers, e-Golf: checking 255
4 77 Warning stickers, Golf GTE: checking 256
4 78 Water drain valves at rear (Golf SV): checking for blockages, cleaning as necessary 256
4 79 Water drain valves at rear (Golf estate): check for blockages, clean if necessary 257
4 79 1 Water drain valves at rear: check for blockage, clean if necessary (petrol engines) 257
4 79 2 Water drain valves at rear: check for blockage, clean if necessary (diesel engines) 257
4 80 Toothed belt (petrol engines): renewing 258
4 81 Camshaft drive toothed belt (diesel engines): renewing 258
4 82 Spark plugs: renewing 258
4 82 1 Spark plugs: renewing, 1 0 l TSI engine 259
4 82 2 Spark plugs, 1 2 l TSI engines and 1 4 l TSI engines: renewing 262
4 82 3 Spark plugs: renewing, 1 4 l TSI engine (engine code: CPTA) 265
4 82 4 Renewing spark plugs, 1 5 l TSI engines 268
4 82 5 Renewing spark plugs, 1 6 l PFI engines 272
4 82 6 Spark plugs: renewing, 1 8 l TSI engines and 2 0 l TSI engines 275
5 Exhaust emissions test 278
5 1 Exhaust emissions test for petrol engines 278
5 2 Exhaust emissions test for diesel engines 280
6 00 Periodic Technical Inspection (PTI) 284
7 Glossary 288
8 —Change history— 291

S.V 28/01/2025