Volkswagen Golf 2004 Golf Plus 2005 Maintenance Manual – PDF DOWNLOAD 

Description

Volkswagen Golf 2004 Golf Plus 2005 Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Volkswagen Golf 2004 Golf Plus 2005 Maintenance Manual – PDF DOWNLOAD 

Language : English
Pages : 182
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Volkswagen Golf 2004 Golf Plus 2005 Maintenance Manual – PDF DOWNLOAD 

1 Engine list 5
2 Service work 11
2 1 Information on long-life service and time or distance dependent service 11
2 1 1 Service identification 11
2 1 2 LongLife service 11
2 1 3 Time or distance dependent service 12
2 1 4 Service interval display 12
2 2 Service tables 13
2 2 1 Service intervals 14
2 2 2 VW engine oil standards 15
2 2 3 Filter change intervals 16
2 2 4 Toothed belt change intervals 16
2 2 5 Spark plug change intervals 17
2 3 Delivery inspection 18
2 4 Oil change service 19
2 5 Interval service ►2007 20
2 6 Interval service 2008► 22
2 7 Interval service inspection ►2007 23
2 8 Inspection service 2008► 26
2 9 Additional work based on time or distance 28
3 General information 33
3 1 Raising vehicle with lifting platform or trolley jack 33
3 1 1 Safety notes: 33
3 2 Stickers 34
3 2 1 Attaching “Your next service” sticker 34
3 2 3 Attaching hotline sticker 35
3 3 Entries in service schedule 35
3 4 Connecting vehicle diagnostic tester 35
3 5 Vehicle identification number 38
3 5 1 Vehicle identification number on lower edge of windscreen 38
3 5 3 Vehicle identification number on suspension strut mounting 39
3 5 4 Interpretation of vehicle identification number: 39
3 6 Vehicle data sticker 39
3 7 Severe operating conditions 40
3 8 Countries where diesel has a high sulphur content 40
3 9 Engine code and engine number 41
3 10 RME fuel (biodiesel) for vehicles up to 05 2006 41
3 11 Type plate 42
4 Descriptions of work: 43
4 1 Removable tow coupling: checking and cleaning if necessary 45
4 2 Swivel joints: inspecting 47
4 3 Automatic headlight control and cornering light: checking function 47
4 3 1 Automatic headlight control: checking 47
4 3 2 Checking cornering light (static cornering light) 48
4 4 Automatic gearbox: Checking ATF level, 09G gearbox 48
4 5 Automatic gearbox: changing ATF (09G gearbox) 49
4 6 Battery: checking battery terminal clamps for secure seating 49
4 7 Battery: Checking using battery tester with printer VAS 5097A or VAS 6161 53
4 8 Tyres: checking condition, wear pattern, tyre pressure, tread depth and age of tyres 53
4 8 1 Tyres: checking condition 54
4 8 2 Wear pattern: checking 54
4 8 3 Tyre tread depth (including spare wheel): checking 55
4 8 4 General information 55
4 8 5 Tyre pressures; Golf Plus 2005 ► 56
4 8 6 Tyre pressures; Golf 2004 ► 57
4 9 Brake and clutch system: Changing brake fluid 58
4 9 1 Operation and safety notes 58
4 9 2 Brake fluid specification 59
4 9 3 Changing brake fluid 59
4 10 Brake fluid level: checking 63
4 10 1 Procedure, brake fluid level (dependent upon lining/pad wear): checking 64
4 11 Brake system and shock absorbers: inspecting for leaks and damage 64
4 12 Front and rear brake pads/linings: Check thickness 65
4 12 1 Front brake pads: 65
4 12 2 Rear brake pads: 66
4 13 Diesel particulate filter: checking 66
4 14 6-speed dual clutch gearbox (DSG) 02E: Change DSG transmission oil and filter 67
4 15 Electric windows: checking positioning (open and close functions) 67
4 16 Vehicle system test: Carry out test 68
4 17 Front passenger airbag: checking key switch and “ON/OFF function” 69
4 17 1 Golf 2004 ► 69
4 18 Bonnet: greasing arrester 71
4 19 Boots: inspecting 72
4 20 Haldex coupling (Golf 4motion): changing oil 72
4 21 Interior and exterior body: inspecting for corrosion with doors and flaps open 76
4 22 Poly V-belt: adjusting tension on engines without automatic tensioning roller 77
4 23 Poly V-belt: checking condition 77
4 24 Calibrating compass (for North American region) 78
4 25 Cooling system: checking frost protection and coolant level 79
4 25 1 Frost protection: checking, replenishing coolant additive if necessary 79
4 25 2 Coolant level: checking, replenishing coolant if necessary 80
4 25 3 Mixing ratio: 81
4 26 Diesel fuel filter: renewing 81
4 26 1 Renewing diesel fuel filter: Diesel fuel filter system with water extraction plug 81
4 26 2 Renewing diesel fuel filter: diesel fuel filter system without water extraction plug 84
4 27 Air filter: cleaning housing and renewing filter element 87
4 27 1 Air filter element: removing and installing, 1 4 l engine 87
4 27 2 Air filter element: removing and installing, 1 6 l engine 89
4 27 3 Removing and installing air filter element: 2 0 l FSI, 1 4 l TFSI engine and MultiFuel engine 90
4 27 4 Removing and installing air filter element: 2 0 l TFSI engine 90
4 27 5 Removing and installing air filter element: 2 5 l petrol injection engine 92
4 27 6 Removing and installing air filter element, 3 2 l engines 94
4 27 7 Removing and installing air filter element on vehicles with diesel engine and 1 4 l TSI engine 95
4 28 Engine cover panel -top-: removing and installing 96
4 28 2 Engine cover panel: removing and installing, 1 4 l injection engines 98
4 28 3 Removing and installing engine cover: 1 4 l TSI engines 99
4 28 4 Engine cover panel: removing and installing, 1 6 l injection engines 100
4 28 5 Removing and installing engine cover: 2 0 l TFSI petrol direct injection engines 100
4 28 6 Renewing rubber buffers for engine cover panel 102
4 28 7 Removing and installing engine cover: 2 0 l FSI petrol direct injection engines 102
4 28 8 Removing and installing engine cover panel: 2 0 l TSI 103
4 28 9 Removing and installing engine cover: 2 5 l petrol injection engines 103
4 28 10 Removing and installing engine cover: 1 9 l PD diesel engines 104
4 28 11 Removing and installing engine cover: 2 0 l PD diesel engines 106
4 28 12 Removing and installing engine cover: 2 0 l PD diesel engines (Golf GT) 106
4 29 Removing and installing engine compartment cover (noise insulation) -bottom- 107
4 30 Engine and components in engine compartment: inspecting for leaks and damage (from above and below) 107
4 31 Engine oil level: checking 107
4 32 Engine oil: draining or extracting, renewing oil filter and replenishing engine oil 108
4 32 1 Engine oil: draining or extracting 108
4 32 2 Oil filter: renewing 110
4 32 3 Renewing oil filter: 1 4 l TSI and 1 4 l TFSI engines 110
4 32 4 Renewing oil filter: 1 6 l injection engines and MultiFuel engines 112
4 32 5 Renewing oil filter: 1 4 l and 1 6 l FSI engines 112
4 32 6 Renewing oil filter: 1 4 l injection engines 114
4 32 7 Renewing oil filter: 2 5 l petrol injection engines, 2 0 l FSI and 2 0 l TFSI engines 115
4 32 8 Oil filter: renewing, diesel engines 116
4 32 9 Renewing oil filter: 3 2 l injection engines 117
4 32 10 Engine oil: replenishing 118
4 33 Road test: performing (driving behaviour, noises, air conditioner etc ) 119
4 34 Wheel securing bolts: tightening to specified torque 120
4 35 Radio code: reading using vehicle diagnostic tester 122
4 36 Radio/radio navigation system: entering PIN of anti-theft coding and storing local radio stations to station buttons 122
4 37 Tyre Pressure Loss Indicator: Performing basic setting 123
4 37 1 Tyre Pressure Monitoring System (TPMS) for NAR 124
4 38 Tyre repair set: checking if bottle is damaged or used; checking and entering use-by date of tyre sealant 125
4 39 Dust and pollen filter: cleaning housing and renewing filter element 126
4 40 Headlight adjustment: Checking and adjusting as necessary 126
4 40 1 Headlight adjustment: checking 127
4 40 2 Headlights with gas discharge bulbs, perform basic setting 130
4 40 3 Adjusting headlights 130
4 40 4 Fog lights and other auxiliary lights: adjusting 132
4 41 Service interval display: resetting 134
4 41 1 SID: resetting using vehicle diagnostic tester 135
4 41 2 SID: resetting without vehicle diagnostic tester 136
4 42 Service interval display: recoding 137
4 43 Sunroof: checking function, cleaning and greasing guide rails 138
4 44 Sliding sunroof drains: checking for blockage, cleaning if necessary 138
4 45 Window wiper and washer system and headlight washer system: Checking function 140
4 45 1 Anti-freeze: checking protection of fluid, topping up fluid if necessary 140
4 45 2 Window wash/wipe system: checking spray jet settings and adjusting if necessary 142
4 45 3 Headlight washer system: checking spray jet setting, Golf Plus 2004 ► 143
4 45 4 Headlight washer system: checking spray jet setting, Golf Plus 2005 ► 144
4 46 Wiper blade protection: removing 144
4 47 Wiper blades: checking park position 147
4 47 1 Wiper blades, front: Checking park position, Golf 2004 ► 147
4 47 2 Wiper blades, front: Checking park position, Golf Plus 2005 ► 147
4 47 3 Rear wiper blades: checking park position 148
4 48 Track rod ends: checking clearance, firm seating and boots 148
4 49 Auxiliary heater: setting weekday in menu of dash panel insert 148
4 50 Door arrester: greasing 149
4 51 Transportation mode: switching off 149
4 52 Transportation devices: removing blocking pieces from springs on front axle 151
4 53 Underbody: inspecting for damage to underbody sealant, underbody cladding, routing of lines, plugs etc 151
4 54 Clock and date: setting 152
4 55 Toothed belt and toothed belt tensioning roller: Renewing (TDI unit injector) 153
4 56 Camshaft drive toothed belt: Renewing (only 2 0 l FSI and TFSI) 153
4 57 Camshaft drive toothed belt: Check (4-cylinder petrol engines 1 4 l 55 kW and 1 6 l 75 kW) 153
4 57 1 Toothed belt: checking condition 153
4 58 Spark plugs: renewing 154
4 58 1 Renewing spark plugs: 3 2 l injection engine 156
4 58 2 Renewing spark plugs: 1 4 l injection engine 157
4 58 4 Spark plugs: renewing, 2 5 l petrol injection engines 161
4 58 5 Renewing spark plugs: 1 6 l injection engines and MultiFuel engines 162
4 58 6 Renewing spark plugs: 1 4 l and 1 6 l petrol direct injection engines 163
4 58 7 Renewing spark plugs: 1 4 l TSI engines 164
4 58 8 Renewing spark plugs: 1 4 l TFSI engines 165
4 59 Driving instructor pedals: greasing 167
4 59 1 Driving instructor pedals, automatic gearbox: greasing 167
4 59 2 Driving instructor pedals, manual gearbox: greasing 169
4 60 Front and rear final drive: Check oil level 171
5 Exhaust emissions test 172
5 1 Exhaust emissions test for petrol engines 172
5 2 Exhaust emissions test for diesel engines without OBD 174
5 3 Exhaust emissions test for diesel engines with OBD 177
6 Glossary 181

S.V 27/01/2025