TOYOTA Forklift 7PM18, 7PM20, 7PML20, 7PLL24 Service Manual PDF

Description

TOYOTA Forklift 7PM18, 7PM20, 7PML20, 7PLL24 Service Manual – PDF DOWNLOAD

FILE DETAILS:

TOYOTA Forklift 7PM18, 7PM20, 7PML20, 7PLL24 Service Manual – PDF DOWNLOAD

Language : English
Pages : 154
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

TOYOTA Forklift 7PM18, 7PM20, 7PML20, 7PLL24 Service Manual – PDF DOWNLOAD

Valid from serial number: 723984-
Order number: 225842-040

1- Table of contents 3
2- Technical data – M4 7PM18, 7PM20, 7PML20 9
3- Technical data – M4 7PLL24 13
4- Preventive maintenance – P2 7PM18, 7PM20, 7PML20 19
41 Maintenance schedule 19
42 Lubrication schedule 24
5- Preventive maintenance – P2 7PLL24 25
51 Maintenance schedule 25
52 Lubrication chart 30
6- Oil and grease specifica tion – P3 7PM18, 7PM20, 7PML20 31
7- Oil and grease specification – P3 7PLL24 33
8- Tools – P4 7PM18, 7PM20, 7PML20, 7PLL24 35
81 Super Seal connectors 35
82 AMP connectors 36
821 AMP Connectors, 040 series 37
83 Molex connectors 37
84 Other tools 38
9- Electrical System – 5000 7PM18, 7PM20, 7PML20 39
91 Electrical components 39
92 Symbol List and Wiring Diagram 41
921 Wiring diagram 1(5) 43
922 Wiring diagram 2(5) 44
923 Wiring diagram 3(5) 45
924 Wiring diagram 4(5) 46
925 Wiring diagram 5(5) 47
926 Wiring diagram 1(5) 48
927 Wiring diagram 2(5) 49
928 Wiring diagram 3(5) 50
929 Wiring diagram 4(5) 51
9210 Wiring diagram 5(5) 52
93 Operating description 53
931 Starting truck 53
932 Driving speed £ 6 km/h 53
933 Braking in neutral mode 53
934 Braking in neutral mode on a slope 53
935 Braking 54
936 Lifting the forks 54
937 Lowering the forks 54
938 Horn 54
94 Hour meter 54
95 Error codes 55
96 Parameters 68
961 Operator parameters 68
962 Parameter description 69
Parameter 1 69
Parameter 2 69
Parameter 3 69
Parameter 4 69
Parameter 5 69
963 Service parameters 70
964 Parameter description 71
Parameter 10 71
Parameter 14 71
Parameter 15 – Non-configurable option 71
Parameter 16 – Configurable option #1 72
Parameter 17 – Configurable option #2 72
Parameter 18 – Configurable option #3 72
Parameter 19 – Configurable option #4 72
Option parameters 72
General 72
Parameter #15 Non-configurable options 72
Changing non-configurable options 73
Parameter #16 to 19 configurable optional functions 74
Changing configurable optional functions 75
Parameter 20 79
Parameter 21 79
Recommendation on parameter setting for freely ventilated batteries 80
Instructions for verifying parameter setting 81
Recommendation on parameter setting for valve-controlled batteries (VRLA) 82
Instructions for verifying parameter setting 83
Parameter 22 83
Parameter 25 83
Parameter 28 83
Parameter 39 84
Login method and driver parameter access 84
Expanded keypad – General 84
Expanded keypad – Programming 84
Service indication 86
97 Part number 89
98 Transistor panel 89
981 General 89
99 Troubleshooting 90
991 Error codes and troubleshooting 90
992 Reset error 91
993 Safety 91
910 Technical specifications – Curtis 1243 92
10- Electrical systems – 5000 7PLL24 93
101 Electrical parts 93
102 Symbol list and electrical diagram 95
1021 Electrical wiring diagram 1(5) 97
1022 Electrical wiring diagram 2(5) 98
1023 Electrical wiring diagram 3(5) 99
1024 Electrical wiring diagram 4(5)100
1025 Electrical wiring diagram 5(5)101
1026 Electrical wiring diagram Servo (Option)102
103 Functional description103
1031 Starting the truck103
1032 Driving without using platform and gates, speed £ 6 km/h103
1033 Driving from platform without using gates,speed £ 6 km/h103
1034 Driving from platform and using gates, speed ³ 8 km/h103
1035 Neutral speed reduction103
1036 Neutral speed reduction on slopes104
1037 Braking104
1038 Lifting the forks104
1039 Lowering the forks104
10310 Horn104
104 Hour meter105
105 Error codes105
106 Parameters118
1061 Driver parameters118
1062 Parameter description119
Parameter 1119
Parameter 2119
Parameter 3119
Parameter 4119
Parameter 5119
1063 Service parameters120
1064 Parameter description121
Parameter 10121
Parameter 14121
Parameter 15 – Non-configurable option121
Parameter 16 – Configurable option #1122
Parameter 17 – Configurable option #2122
Parameter 18 – Configurable option #3122
Parameter 19 – Configurable option #4122
Option parameters122
General122
Parameter #15 Non-configurable options122
Changing non-configurable options123
Parameter #16 to 19 configurable optional functions124
Changing configurable optional functions125
Parameter 20129
Parameter 21129
Recommendation on parameter setting for freely ventilated batteries130
Instructions for verifying parameter setting131
Recommendation on parameter setting for valve-controlled batteries (VRLA)132
Instructions for verifying parameter setting133
Parameter 22133
Parameter 25133
Parameter 28133
Parameter 39134
Login method and driver parameter access134
Expanded keypad – General134
Expanded keypad – Programming134
Service indication136
107 Part numbers139
108 Transistor panel139
1081 General139
109 Diagnostic and troubleshooting140
1091 Error codes and troubleshooting140
1092 Resetting errors141
1093 Safety141
1010 Technical specifications – Curtis 1243142
11- Hydraulic/Pneumatik – 6000 7PM18, 7PM20, 7PML20143
111 General143
112 Hydraulic chart and list of symbols143
1121 List of Symbols143
113 Adjustments 7PM18144
1131 Adjusting the pressure limit valve144
1132 Tools145
114 Adjustments 7PM20146
1141 Adjusting the pressure limit valve146
115 Hydraulic chart and list of symbols147
1151 List of Symbols147
116 Adjusting the pressure limit valve148
12- Hydraulic, pneumatic – 6000 7PLL24149
121 General149
1211 Hydraulic diagram149
1212 Symbol list150
122 Adjustments151
1221 Adjustment of the pressure limit valve151
123 Cleaning the filter152

S.V 26/02/2025