Toyota Forklift 6BRU18 6BRU23 6BDRU15 6BSU20 6BSU25 Service Manual PDF

Description

Toyota Forklift 6BRU18 6BRU23 6BDRU15 6BSU20 6BSU25 Service Manual – PDF DOWNLOAD

FILE DETAILS:

Toyota Forklift 6BRU18 6BRU23 6BDRU15 6BSU20 6BSU25 Service Manual – PDF DOWNLOAD

Language : English
Pages : 514
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Toyota Forklift 6BRU18 6BRU23 6BDRU15 6BSU20 6BSU25 Service Manual – PDF DOWNLOAD

Serial No. 20,001 to 29,999 – 24 volt models
Serial No. 30,001 to 39,999 – 36 volt models

R/M 6BRU18-23, 6BDRU15 & 6BSU20-25 SN: 20,001-29,999 – 24 VOLT & SN: 30,001-39,999 – 36 VOLT 1
How to Use This Manual 3
Map of the Manual 4
Manual Design 5
Page Revision Record 7
Table of Contents 11
START Page 15
Safety 17
Definitions 18
General Safety 19
Battery Safety 23
Static Safety 27
Jacking Safety 29
Tie-down for Transport 30
Welding Safety 31
Systems Overview 33
Vehicle Specifications 34
General System Data 35
Brake 36
Steering 37
Lift / Lower System 38
Auxiliary System 39
Traction System 41
Modes of Operation 42
Scheduled Maintenance 43
Maintenance Guidelines 44
Daily or Every Eight (8) Operating Hours 45
Monthly or Every 200 Operating Hours 46
Semi-annually or Every 1000 Operating Hours 48
Annually or Every 2000 Operating Hours 49
Lubricants 50
Lubrication and Inspection Points 52
Troubleshooting 53
How to Use This Chapter 54
Electrical Troubleshooting Guidelines 55
Shorts to Frame Test 56
Hydraulic Troubleshooting Guidelines 62
Definitions 63
Electrical Connector Locator Chart 65
Electrical Connector Locator Photos 67
Troubleshooting Flowcharts 71
Electrical Codes and Tests147
Passwords149
Disable the Brush Wear Warning150
Start the Hour Meter151
Self-diagnosis Mode152
Analyzer (AnL) Mode153
Calibrate (Calibrte) Mode154
Configure (Configur) Mode156
Tuning (Tuning) Mode157
Code Summary Tables160
Analog Tests (Category 1, Class2)230
Component Procedures237
Theory of Operation469
Electrical Functions470
Braking System472
Steering System473
Traction System474
Lift / Lower System477
Auxiliary Hydraulic Functions479
Indicators and Switches486
Appendix491
Lubrication Equivalency Chart492
Torque Chart – Standard (Ferrous)495
Torque Chart – Standard (Brass)497
Torque Chart – Metric498
Decimal Equivalent Chart499
Standard / Metric Conversions501
Electrical Schematic Legend503
Electrical Schematic504
Hydraulic Schematic506
Hydraulic Schematic507
Hydraulic Schematic508
Index509

DESCRIPTION:

Toyota Forklift 6BRU18 6BRU23 6BDRU15 6BSU20 6BSU25 Service Manual – PDF DOWNLOAD

Serial No. 20,001 to 29,999 – 24 volt models
Serial No. 30,001 to 39,999 – 36 volt models

Manual Design:

The Toyota Reach Service Manual is designed with the following objectives in mind:
Provide technical coverage for expected levels of user expertise.
Anticipate your needs and reduce your decisions regarding maintenance.
Reduce page flipping through a “one-stop shopping” approach.

The two-line running page header at the top of each page tells you:

• the name of the manual
  (Toyota Reach Service Manual)
• the current Chapter Title
  (e.g., this page How to Use This Manual)
• the current topic
  (e.g., this page Manual Design)

We suggest you get in the habit of turning to the START page first when you use this manual.
The START page asks a few simple questions to guide you to the proper chapter.
How to Use This Manual explains the manual format and design and contains the Table of Contents and START page.
Safety explains warning and caution notes, general safety rules and safety rules for batteries, static, jacking, and welding.
Systems Overview includes truck specifications and functional overview of the major systems.
Scheduled Maintenance outlines the recommended schedule of preventive services to keep your truck working most efficiently.

S.V 25/02/2025