Toyota 7SLL12.5, 7SLL16, 7SLL20, 7SLL13.5S, 7SLL12.5F, 7SLL16F, 7SLL20F Service Manual PDF

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Toyota 7SLL12.5, 7SLL16, 7SLL20, 7SLL13.5S, 7SLL12.5F, 7SLL16F, 7SLL20F Service Manual – PDF DOWNLOAD

FILE DETAILS:

Toyota Forklift 7SLL12.5, 7SLL16, 7SLL20, 7SLL13.5S, 7SLL12.5F, 7SLL16F, 7SLL20F Service Manual – PDF DOWNLOAD

Language : English
Pages : 218
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Toyota Forklift 7SLL12.5, 7SLL16, 7SLL20, 7SLL13.5S, 7SLL12.5F, 7SLL16F, 7SLL20F Service Manual – PDF DOWNLOAD

Valid from serial number: 985777-
Order number: 249896-040

1- Table of contents 3
2- Technical data 11
21 General tightening torques 17
211 Galvanised, non-oiled bolts 17
212 Untreated, oiled bolts 17
3- Maintenance 19
31 Safety rules during maintenance work 19
32 Cleaning and washing 21
321 External cleaning 21
322 Cleaning the motor compartment 21
323 Electric components 21
33 Safe lifting 22
34 Lifting the truck 23
35 Maintenance schedule 24
36 Lubrication chart 30
37 Oil and grease specification 32
4- Tools 33
41 Super Seal connectors 33
42 AMP connectors 34
421 AMP Connectors, 040 series 35
43 Molex connectors 35
44 Grease guns 36
45 Other tools 37
5- Chassis – 0000 39
51 Support arms 39
511 General 39
512 Main components 40
513 Maintenance 40
514 Adjusting the support arm width 41
515 Support arm replacement 42
52 Engine suspension 43
521 Components 43
522 Disassembly 43
523 Spring replacement 44
53 Platform 45
531 Components 45
532 Disassembly 45
6- Electric drive motor – 1760 47
61 Included components 47
62 Disassembly/assembly of the truck motor 49
621 Disassembly 49
622 Assembly 49
63 Service/repairs 50
631 Disassembly of the motor 50
632 Motor installation 50
633 Cleaning 51
7- Drive unit/gear – 2550 53
71 General 53
72 Included components 54
73 Disassembly of the drive unit from the truck 56
74 Assembly of the drive unit in the truck 56
75 Oil inspection or changing oil 57
751 Oil inspection/replenishment 57
752 Changing oil 57
76 Replacing the gasket ring 57
761 Disassembly 57
762 Assembly 58
77 Leakage from top cover 58
8- Electromagnetic brake – 3370 59
81 Main components of the brake 59
82 Maintenance 60
821 Basic adjustment of the play 60
822 Brake disc replacement 61
9- Support/Castor Wheels – 3540 63
91 Tightening torque 63
10- Electrical steering system – 4300 65
101 Electrical steering servo 65
1011 General 65
102 Steering servo components 66
103 Adjustment 67
1031 Reference sensor 67
1032 Calibration 67
Parameter 36 67
Parameter 37 67
11- Electrical systems – 5000 69
111 General 69
1111 Part numbers 69
1112 Nomenclature 70
112 Electrical equipment overview 71
1121 Component placement 71
1122 Component list 73
113 Electrical wiring diagram 77
1131 Symbol list 77
1132 Overview 78
1133 Detailed wiring diagram 79
114 Functional description 95
1141 Principle of operation 95
1142 Description of steering system100
1143 Spider expansion unit (SEU)100
1144 Speed limitation102
1145 Hour meter and battery condition103
1146 TLS – Truck log system (optional)104
General104
Registration104
Logging in/out SD16104
Logging in/out S16104
Collision sensor105
Settings105
1147 ID unit (optional)105
115 Parameters106
1151 General106
1152 Viewing parameters -CAN key not connected106
1153 Viewing parameters – CAN key connected107
1154 Setting Driver parameters108
1155 Setting Service parameters108
1156 Summary of driver parameters109
1157 Description of driver parameters110
# 2 – Maximum speed, high range110
# 3 – Maximum acceleration110
# 4 – Neutral braking effect110
# 6 – Maximum speed, low range110
# 7 – Maximum speed, “Turtle” mode110
1158 Summary of service parameters111
1159 Description of service parameters113
# 10 – PIN code113
To enter a new PIN-code:113
To remove an existing PIN-code:114
# 14 – Creep speed114
#15 – Non-configurable options114
Setting Non-configurable options114
#16 – Configurable option #1115
#17 – Configurable option #2115
#18 – Configurable option #3115
#19 – Configurable option #4116
# 20 – Hour meter selection116
# 21 – Battery size117
# 22 – Maximum fork lowering speed117
# 23 – Fork lower stop ramp117
# 25 – Service interval117
# 26 – Selection of hydraulic unit117
# 35 – Log off118
# 36 – Calibrate118
# 37 – Steering offset121
# 38 – Steer servo activated121
# # 39 – Log-in method & operator parameter access122
Extended keypad – General122
Extended keypad – Programming123
11510 Configurable “Option” Parameters125
General125
Parameter #16 to #19 Configurable options126
116 Diagnostic and troubleshooting139
1161 General139
1162 Fault code history140
1163 List of fault codes141
1164 Transistor regulator148
General148
Transistor regulator errors149
Resetting errors150
Safety150
1165 Built-in Test Function151
Digital inputs/outputs test mode153
1166 Display test mode156
117 Technical specifications – Curtis 1243157
12- Hydraulic system – 6000159
121 Hydraulic diagram159
1211 With support arm lift159
1212 Without support arm lift160
122 Main Components161
With support arm lift161
Without support arm lift161
123 Description162
1231 Lifting system162
1232 The PowerTrak system162
1233 Working pressure163
1234 Overflow valve163
1235 Pressure sensor163
13- Lift mast – 7000165
131 Mast incline165
132 Main lift chain system166
1321 Checking the chain setting166
1322 Chain inspection166
Noise166
Surface rust166
Rusty links166
Stiff links166
Bolt rotation167
Loose bolts167
Outline wear167
Stretching168
Damage169
Damaged discs169
Damaged bolts169
Dirty chain169
1323 Cleaning169
1324 Lubrication170
14- TruckCom173
141 General173
142 Connection173
143 Layout174
1431 Main program screen174
1432 Nodes174
1433 Icons175
1434 Tool buttons and menu bar175
1435 Information window176
1436 Status bar176
144 Connection function176
145 Disconnection function176
146 Downloading program function177
1461 Normal downloading (truck with key)177
1462 Normal downloading (truck with keypad)177
1463 Emergency downloading (truck with keypad)178
1464 Emergency downloading (truck with keypad)178
1465 Downloading in old versions of logic card178
147 Truck report function179
148 Parameters function180
149 Diagnostics function180
1491 Representation of signal colours181
1492 “Tiller arm” tab181
1493 “Drive Controller” tab (transistor regulator driving)182
1494 “Pump controller” tab (transistor regulator pump)183
1495 “EPS” (steering servo tab)184
1496 SEU tab (Extra I/O module)185
1410 Other menu functions185
14101 Save to file185
14102 Download from file185
14103 Reset CAN adapter186
14104 Delete error code log186
14105 Reset hour meter186
14106 Read error code log186
14107 Adjust date and time186
14108 Adjusting the hour meter on older cards186
14109 Help186
About the TruckCom application186
141010 Exit186
1411 Specifications187
1412 Installation187
14121 Installation on a PC with Windows® 95/98187
14122 Installation on a PC with Windows XP/ 2000188
Changes in Windows® Control Panel190
14123 Installation on a PC with Windows NT193
14124 In case of communication problems with CAN193
14125 To uninstall193
15- Destruction instructions195
151 General195
152 Procedure195
153 Abbreviations196
154 Sorting196
155 Chassis (0300)197
1551 Dismantling197
1552 Material handling197
156 Hoods, covers (0340)198
1561 Dismantling198
1562 Material handling198
157 Fork structure (low-lifter) (0380)199
1571 Dismantling199
1572 Material handling199
158 Travel platform including mount (0560)200
1581 Dismantling200
1582 Material handling200
159 Overhead guard (option) (0810)201
1591 Dismantling201
1592 Material handling201
1510 Operator protective device (0840)202
15101 Dismantling202
15102 Material handling202
1511 Electric pump motor (1710)203
15111 Dismantling203
15112 Material handling203
1512 Electric travel drive motor (1760)204
15121 Dismantling204
15122 Material handling204
1513 Drive unit/gear (2550)205
15131 Dismantling205
15132 Material handling205
1514 Wheels (3500)206
15141 Dismantling206
15142 Material handling206
1515 Steering arm (4110)207
15151 Dismantling207
15152 Material handling207
1516 Steering arm (4110)208
15161 Dismantling208
15162 Material handling208
1517 General electric equipment (5100)209
15171 Dismantling209
15172 Material handling209
1518 Cabling (5590)210
15181 Dismantling210
15182 Material handling210
1519 Steering and protective electronics (5700)211
15191 Dismantling211
15192 Material handling211
1520 Lift/lowering sensor (5820) and safety sensor (5830)212
15201 Dismantling212
15202 Material handling212
1521 Hydraulic unit (6100)213
15211 Dismantling213
15212 Material handling213
1522 Main mast (7100)214
15221 Dismantling214
15222 Material handling214
1523 Chassis-mounted hydraulic oil lines (6230) (and main lift cylinder (6610))215
15231 Dismantling215
15232 Material handling215
1524 Battery charger connector (9380)216
15241 Dismantling216
15242 Material handling216

S.V 27/02/2025