Toro Groundsmaster 580 d Mower Service Repair Workshop Manual
DESCRIPTION:
The purpose of this publication is to provide the service technician with information for troubleshooting, testing, and repair of major systems and components on the Groundsmaster 580–D, Model 30580, 30581, 30582, and 30583 (see NOTE above). REFER TO THE TRACTION UNIT AND CUTTING UNIT OPERATOR’S MANUALS FOR OPERATING, MAINTENANCE AND ADJUSTMENT INSTRUCTIONS. Space is provided in Chapter 2 of this book to insert the Operator’s Manuals and Parts Catalogs for your machine. Replacement Operator’s Manuals are available on the internet at : The Toro Company 8111 Lyndale Avenue South Minneapolis, MN 55420 The ToroCompany reserves the right to change product specifications or this publication without notice.
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TABLE OF CONTENTS:
Chapter1–Safety
SafetyInstructions1–1
SafetyandInstructionDecals1–4
Chapter2–ProductRecordsandMaintenance
ProductRecords2–1
Maintenance2–1
EquivalentsandConversions2–2
TorqueSpecifications2–3
Chapter3–Engine(Model30580)
GeneralInformation3–3
Specifications3–6
SpecialTools3–23
Troubleshooting3–26
GeneralOverhaulInstructions3–30
Adjustments3–32
EngineRemovalandInstallation3–39
EngineAccessoryRemovalandInstallation3–43
CylinderHeadandValves3–48
Flywheel,TimingGearsandCamshaft3–61
Pistons,ConnectingRods,
CrankshaftandBlock3–73
InletandExhaustSystems3–91
LubricationSystem3–106
CoolingSystem3–112
FuelSystem3–116
GeneralOverhaulInformation3–125
Chapter3A–Engine(Model30581)
GeneralInformation3A–1
Specifications3A–2
Chapter3B–Engine(Model30582)
GeneralInformation3B–1
Specifications3B–2
Chapter4–HydraulicSystem
Specifications4–2
GeneralInformation4–3
HydraulicFlowDiagrams4–6
SpecialTools4–13
Troubleshooting4–14
Testing4–23
Adjustments4–30
TractionDriveSystemRepairs4–32
PTOSystemRepairs4–36
Auxiliary(Lift/Counterbalance)SystemRepairs4–42
SteeringSystemRepairs4–52
HydraulicReservoirandFilter4–55
4WheelDriveKit(Optional)Repairs4–57
Chapter5–ElectricalSystem
(Model30580,S/NBelow30101)
ElectricalDiagrams5–2
SpecialTools5–7
Troubleshooting5–9
Testing5–20
Repairs5–32
Chapter6–Wheels,Brakes&Steering
Specifications6–2
GeneralInformation6–3
Adjustments6–5
Repairs6–10
Chapter7–CuttingUnits
Specifications7–1
Adjustments7–2
Repairs7–9
Chapter8–ElectricalSystem
(Models30580(S/N30101&Up),30581and30582)
ElectricalDiagrams8–2
SpecialTools8–5
Troubleshooting8–7
ComponentIdentificationandTesting8–10
ServiceandRepairs8–12
Chapter9–FoldoutDiagrams
HydraulicSchematics9–3
ElectricalSchematics9–5
WireHarnessDrawings
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