Terex Reachstacker T45 T45X T45S Maintenance Manual – PDF DOWNLOAD
FILE DETAILS:
Terex Reachstacker T45 T45X T45S Maintenance Manual – PDF DOWNLOAD
Language : English
Pages :103
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
Terex Reachstacker T45 T45X T45S Maintenance Manual – PDF DOWNLOAD
Introduction 6
SECTION 1 – GENERAL INFORMATION 7
Ground personnel 7
General warnings related to maintenance 8
Control logbook 9
Generic control logbook example 10
How to fill out the control logbook 11
Interpretation of manual symbols 13
System maintenance 14
Introduction 14
Preventive maintenance 14
Inspection 14
Restore 14
Maintenance programming 14
Hydraulic oil systems 14
Inspections 15
Maintenance 16
Restore 18
Eliminating malfunctions 18
Restoring hydraulic components 19
Electrical systems 19
Inspections 19
Maintenance and restore 20
Screw tightness torque table 21
Conversion table 22
Inches – Millimetres 22
Volume 23
Pressure 23
Speed 23
Temperature 23
Length 23
Power 23
Strength 23
SECTION 2 – ROUTINE MAINTENANCE 25
Indications for consultation 26
Control list for maintenance 26
TABLE OF CONTROLS 27
Lubrication 29
LUBRICATION TABLE 29
Routine maintenance procedure 30
Representation of vehicle bonnets 31
Panel for checking and topping up “Engine- Transmission” oil 31
Main right compartment 32
Secondary left compartment 32
Expansion tray for diesel engine coolant 33
Engine oil level check 34
Engine coolant level check 35
Transmission oil level check 35
Checking oil level for cooling oil bath brakes 36
4 TMNI0002.E.R0
Maintenance Manual
Reachstacker T45 – T45X – T45S
Translation of original instructions
Topping up oil for cooling oil bath brakes 36
Hydraulic oil level check 37
Position of hydraulic oil level indicators 37
Diesel engine oil top up (Cummings) 38
Diesel engine oil top up (Volvo) 39
Radiator cooling fluid top up 40
Filling the diesel oil tank (800 litre capacity) 41
Position of the cap and fuel level indicators 42
Refilling the AdBlue tank (only with Volvo TAD1360VE engine) 42
The tank is positioned in the AdBlue/DEF tank compartment (see section 4 of the operator manual). 42
The on board computer display signals the quantity of AdBlue present in the tank to the operator. 42
Topping up washer fluid 42
Washer fluid tank cap 42
Checking junction tightness 43
Inflating tyres 44
Movement sliders adjustment 45
Pressure control points 46
Pressure adjustment and measurement points located in the main right compartment 47
Pressure measurement points located in the secondary right compartment 49
Pressure measurement and adjustment points located in the “Pump-Transmission” compartment 49
Pressure adjustment and measurement points located in the cabin rear 50
The points are located in the lower part of the cabin rear. Cabin translation movements refer to the hydraulic
circuit. 50
Oil level check and top up for the differential axle and wheel hubs 51
Cleaning 52
CLEANING TABLE 52
Cleaning the fuel tank 53
Cleaning the oil cooling circuit 53
Programmed replacement 54
PROGRAMMED REPLACEMENT TABLE 54
Diesel oil tank filter replacement 55
Coolant replacement 55
Transmission oil filter replacement 56
Transmission oil replacement 57
Replacement of fixed boom movement sliders 58
Replacement of movable boom movement sliders 59
Hydraulic oil tank replacement 60
Hydraulic oil tank filter replacement 61
Position and representation of hydraulic oil tank filters 62
Air filter replacement 63
Hydraulic pump oil tank filter replacement 63
Replacing the oil in the differential axle and wheel hubs 64
Filling table for Reachstacker T45 66
FILLING TABLE FOR REACHSTACKER T45 (with temperatures up to -35°C) 67
SECTION 3 – EXTRAORDINARY MAINTENANCE 68
SECTION 4 – TROUBLESHOOTING 69
Diesel Engine 70
Maximum pressure valve 75
Check valve 75
Direction adjustment valves 76
Pressure adjustment valve 76
Filters 77
TMNI0002.E.R0 5
Maintenance Manual
Reachstacker T45 – T45X – T45S
Translation of original instructions
Pressure gauges 77
Gearbox and torque converter 77
Steering 79
Overload control system 79
Braking system 80
SECTION 5 – TRANSPORT AND ASSEMBLY 81
SECTION 6 – INTERPRETATION OF SYMBOLS ATTACHMENTS 82
Simboli idraulici 82
Simboli elettrici 97
IMAGES PREVIEW OF THE MANUAL:
S.M 07/24
