Takeuchi Tb1140 Operators Manual
FILE DETAILS:
Takeuchi Tb1140 Operators Manual
LANGUAGE:ENGLISH
PAGES:233
DOWNLOADABLE:YES
FILE TYPE:PDF
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DESCRIPTION:
Takeuchi Tb1140 Operators Manual
This manual describes operation, inspection and maintenance of the machine, as well as safety instructions to be heeded during these operations. If you have any questions about the machine, please contact a Takeuchi sales or service outlet.If any problem (noise, vibration, smell, disorder of instrument, smoke, oil leak or wrong indication of alarm and panel, etc.) is detected during the operation or inspection and maintenance of the machine, please inform the administrator and take proper actions. Do not operate the machine until the trouble is cleared.
TABLE OF CONTENTS:
Takeuchi Tb1140 Operators Manual
Cover............................................................................... 1 SAFETY ALERT SYMBOL................................................................. 2 SlGNAL WORDS.................................................................... 3 EXPLANATION OF GRAPHICAL SYMBOLS................................................ 3 INTRODUCTION........................................................................ 4 Foreword........................................................................ 4 Manual storage compartment...................................................... 4 Serial numbers.................................................................. 4 MACHINE DESCRIPTlON................................................................. 5 Front, rear, Ieft and right..................................................... 5 Designated operations........................................................... 5 Features........................................................................ 5 Break-in period................................................................. 5 CONTENTS............................................................................ 7 SAFETY.............................................................................. 9 General Precautions............................................................. 10 Observe all safety rules.................................................... 10 When a problem is found on the machine...................................... 10 Operating temperature range................................................. 10 Wear appropriate clothing and personal protective equipment................. 10 Provide a fire extinguisher and first aid kit............................... 11 Never remove safety equipment............................................... 11 Use a signal person and flagman............................................. 11 Be sure to lock the safety lock lever before leaving the operator’s seat.... 12 Avoid fire and explosion hazards............................................ 12 Exhaust fumes from the engine can kill...................................... 13 Handling asbestos dust...................................................... 13 Be careful not to get crushed or cut........................................ 13 Using optional products..................................................... 13 Never modify the machine.................................................... 13 Preparing Precautions........................................................... 14 Know the working area....................................................... 14 Alway keep the machine clean................................................ 14 Perform inspection and maintenance daily.................................... 15 Cautions in the operator’s compartment...................................... 15 Emergency Exit.............................................................. 15 Starting Precautions............................................................ 16 Maintain three point contact when mounting and dismounting.................. 16 Clear the area of other persons before starting the machine................. 16 Start the engine from the operator’s seat................................... 16 Starting with jumper cables................................................. 17 After starting the engine................................................... 17 In cold weather............................................................. 17 Operating Precautions........................................................... 18 Ensure good visibility...................................................... 18 Do not permit riders on the machine......................................... 18 Check for safety in the surrounding area before starting.................... 18 Check the position of the undercarriage (tracks) before traveling........... 19 Travel safety............................................................... 19 Cautions on traveling on slopes............................................. 20 Operate on snow or ice with extra care...................................... 20 Do not move the bucket over the heads of people............................. 20 Insure driver safety before loading trucks.................................. 21 Keep a safe distance from electrical power lines............................ 21 Watch out for hazardous working conditions.................................. 22 Operating on slopes is dangerous............................................ 23 Never slew (swing) sideways with excessive weights.......................... 23 Watch boom clearance........................................................ 23 Excavators are not designed for lifting loads............................... 24 Danger of flying objects.................................................... 24 Cautions on Towing.......................................................... 24 Stopping Precautions............................................................ 25 Park safely................................................................. 25 Transporting Precautions........................................................ 26 Load and unload the machine safely.......................................... 26 Hoist the machine safely.................................................... 26 Transport the machine safely................................................ 26 Maintenance Precautions......................................................... 27 Attach a “DO NOT OPERATE” tag............................................... 27 Use the correct tools....................................................... 27 Replace important safety parts periodically................................. 27 Anti-explosive lighting..................................................... 27 Do not allow unauthorized personnel in the work area........................ 27 Prepare the work area....................................................... 28 Always clean the machine.................................................... 28 Stop the engine before performing maintenance............................... 28 Stay clear of moving parts.................................................. 28 Securely block the machine or any component that may fall................... 29 Securely block the working equipment........................................ 29 Secure the engine hood or cover when opened................................. 29 Cautions on working on the machine.......................................... 29 Place heavy objects in a stable position.................................... 29 Use caution when fueling.................................................... 30 Handling of hoses........................................................... 30 Be careful with hot and pressurized components.............................. 30 Be careful with hot cooling systems......................................... 30 Be careful with fluids under pressure....................................... 31 Release all pressure before working on the hydraulic system................. 31 Handling of the Accumulator................................................. 31 Be careful with grease under pressure....................................... 32 Disconnect the battery...................................................... 32 Avoid battery hazards....................................................... 32 Have a Takeuchi service agent repair welding................................ 33 Vibrations to which the operator is subjected............................... 33 Checks after maintenance.................................................... 33 Disposing of wastes......................................................... 33 Handling of poisonous chemicals............................................. 33 Safety Signs (Decals)........................................................... 34 CONTROLS............................................................................ 37 Names of Components............................................................. 38 Covers.......................................................................... 40 Starter Key................................................................. 40 Front Covers (Tool Box)..................................................... 40 Center Cover................................................................ 41 Side Cover.................................................................. 42 Engine Hood................................................................. 42 Maintenance Cover........................................................... 43 Fuel Filler Cap............................................................. 43 Cab............................................................................. 44 Cab Door.................................................................... 44 Front Window................................................................ 45 Lower Front Window.......................................................... 46 Side Windows................................................................ 46 Emergency Exit.............................................................. 47 Seat and Seat Belt.............................................................. 48 Seat........................................................................ 48 Seat Belt................................................................... 50 Instrument Cluster.............................................................. 52 Warning Lamps............................................................... 52 Indicators.................................................................. 53 Meters...................................................................... 53 Multi-Data Display.......................................................... 54 Switches........................................................................ 56 Starter Switch.............................................................. 56 Engine Shutdown Switch...................................................... 56 Horn Button................................................................. 57 Decel. Button............................................................... 57 Travel Speed Switch......................................................... 58 Power Mode Buttons.......................................................... 59 Throttle Buttons............................................................ 59 Automatic Decel. Switch..................................................... 60 Light Switch................................................................ 60 Wiper Switch................................................................ 60 Beacon Lamp Switch.......................................................... 61 Levers and Pedals............................................................... 62 Safety Lock Lever........................................................... 62 Operating Levers............................................................ 62 Blade Lever................................................................. 63 Travel Levers............................................................... 63 Boom Swing Pedal............................................................ 63 Air Conditioner................................................................. 64 CAUTIONS ON USE............................................................. 64 Ventilate periodically...................................................... 64 Always maintain good visibility............................................. 64 Do not overcool............................................................. 64 Do not turn the air conditioner on until the engine is started.............. 64 Let hot air out first....................................................... 64 Caution on refrigerant (gas)................................................ 64 Off-Season Inspection....................................................... 64 NAMES OF COMPONENTS......................................................... 65 Air Conditioner Switch...................................................... 66 Temperature Control Dial.................................................... 66 Fan Switch.................................................................. 66 Airflow Mode Control Dial................................................... 67 Outlets..................................................................... 67 Cup Holder.................................................................. 67 OPERATION................................................................... 68 Heating and Dehumidifying (in cold weather or when the humidity is high).... 68 Cooling..................................................................... 68 Defogging the Windows....................................................... 69 Accessories..................................................................... 70 External Power Sockets (for EU)............................................. 70 12 V Power Socket (Option).................................................. 70 Interior Light.............................................................. 70 Mirrors..................................................................... 71 Cigarette Lighter........................................................... 71 Ashtray..................................................................... 71 First Auxiliary Hydraulic Lines............................................. 72 Detent mode switch (D) (optional)........................................... 73 High-Flow Hydraulic System (If equipped).................................... 73 Radio....................................................................... 74 OPERATION........................................................................... 79 Before Starting Operation....................................................... 80 Mounting and Dismounting.................................................... 80 Walk-Around Inspection...................................................... 80 Daily Inspection............................................................ 80 Starting and Stopping the Engine................................................ 81 Before Starting the Engine.................................................. 81 Starting the Engine......................................................... 82 Warming Up the Engine....................................................... 83 Stopping the Engine......................................................... 83 Machine Operation............................................................... 84 Lever Pattern (ISO Pattern)................................................. 84 Lever Pattern (JCB Pattern)................................................. 85 Warming Up the Machine (Hydraulic Oil)...................................... 86 Inspection After Warm-up.................................................... 87 Operating the Travel Levers................................................. 88 Operating the Working Equipment............................................. 91 Operating the First Auxiliary Hydraulics.................................... 93 Operating the Second Auxiliary Hydraulics (option).......................... 93 Operating Procedures............................................................ 94 Prohibited Operations....................................................... 94 Cautions on Operating....................................................... 96 Cautions on Traveling on Slopes............................................. 97 Getting Out of Mud.......................................................... 99 Operations Possible with this Machine.......................................100 Parking the Machine.............................................................102 Parking.....................................................................102 Inspection and Checks After Stopping the Engine.............................102 Handling in Cold Weather........................................................103 Preparing for Cold Weather..................................................103 Cautions after Completing Operations........................................103 After Cold Weather is Over..................................................103 Handling Rubber Crawlers........................................................104 Prohibited Actions..........................................................104 Cautions....................................................................105 TRANSPORT...........................................................................107 Loading and Unloading...........................................................108 Hoisting the Machine............................................................109 Securing the Machine............................................................110 Cautions on Transporting........................................................110 MAINTENANCE.........................................................................111 General.........................................................................112 Maintenance Description.....................................................112 Cautions on Maintenance.....................................................112 Service Data....................................................................114 Lubricant and Fuel Chart....................................................114 Replace the hydraulic oil regularly.........................................116 Expendables.................................................................117 Tightening Torques..........................................................118 Important Parts.................................................................119 Maintenance Chart...............................................................120 Walk-Around Inspection..........................................................122 Inspecting by Opening the Engine Hood and Covers............................122 Inspecting by Walking Around the Machine....................................123 Inspecting While Sitting in the Operator’s Seat.............................123 Daily Inspection (Every 10 Hours)...............................................124 Inspecting and Replenishing the Coolant.....................................124 Inspecting and Replenishing the Engine Oil..................................125 Cleaning the Dust Screen....................................................125 Inspecting the Water Separator and Fuel Filters.............................126 Inspecting the Fuel Level...................................................126 Inspecting the Hydraulic Oil Level and Replenishing.........................127 Lubricating the Working Equipment...........................................128 After First 50 Hours (New Machines Only)........................................129 Replacing the Hydraulic Oil Return Filter...................................129 Replacing the Engine Oil and Oil Filter.....................................130 Inspecting and Adjusting the Fan Belt.......................................131 Replacing the Pilot Line Filter.............................................132 Every 50 Hours..................................................................133 Inspecting and Adjusting the Crawler Tension................................133 Inspecting the Battery Fluid Level and Replenishing.........................134 Draining the Fuel Tank......................................................136 After First 250 Hours (New Machines Only).......................................137 Replacing the Travel Motor Gear Oil.........................................137 Replacing the Slew Motor Gear Oil...........................................138 Every 250 Hours.................................................................139 Cleaning the Air Cleaner....................................................139 Inspecting the Slew Motor Gear Oil..........................................140 Maintenance of the Air Conditioner..........................................141 Inspecting the refrigerant (gas) level......................................143 Cleaning the Cooler Fins....................................................145 Inspecting and Adjusting the Fan Belt.......................................145 Every 500 Hours.................................................................146 Lubricating the Slew Bearing................................................146 Replacing the Fuel Filters..................................................147 Replacing the Feed Pump Filter..............................................148 Replacing the Engine Oil and Oil Filter.....................................148 Every 1000 Hours................................................................149 Cleaning the Engine Cooling System..........................................149 Replacing the Air Cleaner Elements..........................................150 Replacing the Air Breather Filter...........................................151 Replacing the Hydraulic Oil Return Filter...................................151 Replacing the Pilot Line Filter.............................................151 Replacing the Travel Motor Gear Oil.........................................151 Replacing the Slew Motor Gear Oil...........................................151 Inspecting and Adjusting the Engine Valve Clearance.........................151 Retightening the Engine Cylinder Head Bolts.................................151 Inspecting the Engine Fuel Injection Pressure and Spray Condition...........151 Every 2000 Hours................................................................152 Inspecting the Engine Fuel Injection Timing.................................152 Inspecting the Engine Fuel Injection Valve..................................152 Every 4000 Hours................................................................153 Replacing the Hydraulic Oil and Cleaning the Suction Strainer...............153 When Required...................................................................156 Replacing the Bucket Teeth and the Side Cutters.............................156 Adjusting the Gap Between the Bucket and Arm................................158 Inspecting and Replenishing the Windshield Washer Fluid.....................159 Draining the Water Separator................................................159 Replacing the Bucket........................................................160 Lubricating the Levers and Pedal............................................162 Inspecting the Rubber Crawlers..............................................163 Replacing the Rubber Crawlers...............................................164 Long-term Storage...............................................................166 TROUBLESHOOTING.....................................................................167 Symptoms that are not Malfunctions..............................................168 If the Engine Overheats.........................................................169 If the Battery Goes Dead........................................................170 After the Fuel Runs Out.........................................................171 Bleeding the Air from the Fuel System.......................................171 If a Fuse Blows.................................................................172 Inspecting and Replacing the Fuse...........................................172 Inspecting the Fusible Links................................................173 If a Warning Lamp Flashes.......................................................174 Other Symptoms..................................................................178 To Lower the Boom...............................................................180 Towing..........................................................................181 SPECIFICATIONS......................................................................183 Main Specifications.............................................................184 Machine Dimensions..............................................................186 Operating Range.................................................................188 Lifting Capacities..............................................................191 OPTIONS.............................................................................201 General Precautions.............................................................202 Precautions on Safety.......................................................202 Precautions on Installing Attachments.......................................202 Precautions on Operating Attachments........................................203 Safety Signs (Decals)...........................................................204 Attachment Combination Table....................................................206 Switching the Lever Pattern.....................................................207 Switching the Lever Pattern.................................................207 Hydraulic Breaker...............................................................208 Precautions on Operating....................................................208 Replace the hydraulic oil regularly.........................................209 Travel Alarm....................................................................210 Fuel Supply Pump................................................................211 Load Safety Device..............................................................212 Emergency shut-off valve....................................................212 Overload Warning Device.....................................................213 Second Auxiliary Hydraulics.....................................................214 Second Auxiliary Hydraulic Lines............................................214 Second Auxiliary Hydraulic Switch...........................................215 Third Auxiliary Hydraulics......................................................216 Third Auxiliary Hydraulic Lines.............................................216 Third Auxiliary Hydraulic Switch and Button.................................216 Third Auxiliary Hydraulics Warning Lamp.....................................217 Fourth Auxiliary Hydraulics.....................................................218 Fourth Auxiliary Hydraulic Lines............................................218 Selector Button (2nd or 4th Aux.)...........................................218 Second / Fourth Auxiliary Hydraulic Switch..................................219 Air Suspension Seat.............................................................220 Biodegradable Oil...............................................................223 Biodegradable oil...........................................................223 Replacing the hydraulic oil with biodegradable oil..........................223 Optional Equipment Mass.........................................................224 INDEX...............................................................................225 A ~ C...........................................................................226 D ~ H...........................................................................227 I ~ M...........................................................................228 M ~ R...........................................................................229 R ~ U...........................................................................230 U ~ W...........................................................................231 Back document.......................................................................232 CALIFORNIA..........................................................................233 EC-CONFORMITY CERTIFICATE...........................................................233
PLEASE NOTE:
⦁ This is the SAME exact manual used by your dealers to fix your vehicle.
⦁ The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
⦁ Any queries / doubts regarding your purchase, please feel free to contact [email protected]
