Tadano Crane Rough Terrain Crane TR-500EX Operation Manual – PDF DOWNLOAD
FILE DETAILS:
Tadano Crane Rough Terrain Crane TR-500EX Operation Manual – PDF DOWNLOAD
Language : English,Japanese
Pages :397
Downloadable : Yes
File Type : PDF
Model: TR-500EX-3
Serial No.: 545242–
TABLE OF CONTENTS:
Tadano Crane Rough Terrain Crane TR-500EX Operation Manual – PDF DOWNLOAD
SafetyA-1
Safety RulesA-3
Before OperationA-4
Rules for Operation (Setting Outriggers)A-15
Rules for Operation (General)A-17
Rules for Operation (Weather)A-34
Rules for Operation (Power Lines, Radio Waves)A-37
Rules for Operation (Operation without Extending
Outriggers)A-39
Rules for Operation (Special Operation)A-41
After OperationA-43
Rules for Road TravelA-44
Rules for Transportation and TowingA-49
Rules for ParkingA-52
Rules for Inspection and MaintenanceA-54
Warning LabelsA-67
Warning Labels – Location and ContentsA-68
Contents1
Preface7
Servicing and Ordering Parts8
Directional Terms9
Components11
Layout of Controls12
Travel Operation Controls12
Crane Operation Controls14
Others16
Terminology17
[TRAVELING]
Traveling Procedure23
Preparatory Steps23
Starting27
Traveling28
Stopping29
Parking30
Crane Operator’s Cab31
Opening and Closing the Door31
Opening and Closing the Windows33
Adjusting the Seat Position34
Control Levers Stowing35
Adjusting the Steering Wheel36
How to Read the Instrument Panel37
Meters and Gauges37
Indicator Lamps41
Starting and Stopping the Engine46
Controls46
How to Use the Starter Switch46
Pre-starting Checks47
Starting the Engine48
Stopping the Engine50
Changing Drive Mode51
Controls51
Changing Drive Mode51
Changing Speed Range54
Controls54
Changing Speed Range54
Brakes58
Controls58
Foot Brake58
Parking Brake59
Exhaust Brake60
Steering61
Controls61
Changing Steering Mode61
Lighting and Other Switches64
Controls64
Tires68
Air Pressure68
Restriction on Continuous Driving68
Equipment Inside the Cab69
Control69
Heater (Option)70
Equipment Inside the Cab71
Equipment Outside the Cab74
How to Use the Air Inflator (Option)74
Emergency Procedures76
If Trouble Occurs76
If the Engine Stops while Traveling77
If Shifting Gears is Impossible78
Towing the Crane82
[CRANE OPERATION]
Crane Operation Procedure – Summary85
On-outrigger Operation85
How to Read the Performance Data Plate90
Load Radius/Lifting Height Chart90
Rated Lifting Capacity Table92
AML (Overload prevention device)102
Configuration and Functions of the AML System105
Controls109
Names and Functions of AML Main Unit Parts111
Selecting Operational Status118
AML Pre-operational Inspection123
How to Use the Working Range Limit Function127
Display Alteration132
Recovery from a Stop133
Display and Disposition of Failure Messages136
Disposition of System Trouble139
Other Safety Devices140
Overwind Cutout Device140
External Warning Lamps (Option)142
Operating the PTO and Warming Up the Machine143
Operating the PTO143
Warming Up the Machine144
Outriggers145
Setting the Crane145
Controls146
Extending the Outriggers147
Level Adjustment151
Stowing the Outriggers153
Adjusting Control Levers156
Adjusting Neutral Position of Levers156
Adjusting Length of Control Levers158
Hoisting159
Controls (ISO recommended layout)159
Hoisting Up and Down159
Other Winch -related Control and Devices161
Telescoping the Boom162
Controls (ISO recommended layout)162
Extending and Retracting the Boom163
Emergency Telescoping Procedure166
Elevating the Boom168
Controls (ISO recommended layout)168
Raising and Lowering the Boom169
Swinging the Boom171
Controls (ISO recommended layout)171
Swinging the Boom171
On-rubber Operation
174
Stationary174
Traveling with a Load Lifted176
Removing and Stowing the Main Hook Block178
Removing the Main Hook Block178
Stowing the Main Hook Block180
Reeving Wire Rope181
Standard Number of Parts of line181
Reeving Procedure183
Single Top186
Components186
Single Top Lift187
Mounting the Single Top188
Stowing the Single Top191
Jib194
Components194
Jib Lift195
Mounting the jib197
Changing the jib Offset Angle204
Changing the Jib Length206
Stowing the Jib212
Equipment Inside the Cab218
Equipment Outside the Cab220
[INSPECTION AND MAINTENANCE]
Inspection and Maintenance221
Pre-Operational and Periodic Inspection222
Safety Parts Requiring Regular Replacement232
Greasing233
Maintenance Table234
Greasing Chart236
Gear Oil238
Maintenance Table238
Winch Speed Reducer Oil Level Check239
Winch Speed Reducer Oil Replacement239
Swing Speed Reducer Oil Level Check241
Swing Speed Reducer Oil Replacement241
Axle (Carrier Axle) Oil Level Check243
Axle (Carrier Axle) Oil Replacement243
Axle (Planetary Gear) Oil Level Check245
Axle (Planetary Gear) Oil Replacement245
Engine247
Maintenance Table247
Air Cleaner Check248
Element Cleaning249
Element Replacement251
Engine Cooling System252
Maintenance Table253
Cooling Water Level Check253
Torque Converter System254
Maintenance Table254
Oil Level Check255
Oil Replacement255
Strainer Cleaning258
Line filter Element Replacement259
Fuel System260
Maintenance Table260
Fuel Tank Level Check261
Water Separator Water Level Check261
Stowing the Single Top191
Jib194
Components194
Jib Lift195
Mounting the jib197
Changing the jib Offset Angle204
Changing the Jib Length206
Stowing the Jib212
Equipment Inside the Cab218
Equipment Outside the Cab220
[INSPECTION AND MAINTENANCE]
Inspection and Maintenance221
Pre-Operational and Periodic Inspection222
Safety Parts Requiring Regular Replacement232
Greasing233
Maintenance Table234
Greasing Chart236
Gear Oil238
Maintenance Table238
Winch Speed Reducer Oil Level Check239
Winch Speed Reducer Oil Replacement239
Swing Speed Reducer Oil Level Check241
Swing Speed Reducer Oil Replacement241
Axle (Carrier Axle) Oil Level Check243
Axle (Carrier Axle) Oil Replacement243
Axle (Planetary Gear) Oil Level Check245
Axle (Planetary Gear) Oil Replacement245
Engine247
Maintenance Table247
Air Cleaner Check248
Element Cleaning249
Element Replacement251
Engine Cooling System252
Maintenance Table253
Cooling Water Level Check253
Torque Converter System254
Maintenance Table254
Oil Level Check255
Oil Replacement255
Strainer Cleaning258
Line filter Element Replacement259
Fuel System260
Maintenance Table260
Fuel Tank Level Check261
Water Separator Water Level Check261
Brake System262
Maintenance Table262
Brake Fluid Level Check263
Brake Fluid Replacement263
Disc Brake Pad Wear Check264
Air Dryer Function Check266
Air Dryer Desiccating Agent Replacement266
Parking Brake Pad Clearance Adjustment267
Axle System269
Maintenance Table269
Suspension Lock Cylinder Bleeding269
Tires and Wheels271
Maintenance Table271
Tire Wear Check271
Tire Rotation272
Loose Wheel Lug Nut Check274
Hydraulic System275
Maintenance Table276
Oil Level Check (Hydraulic Oil Tank)277
Oil Replacement (Hydraulic Oil Tank)277
Return Filter (Hydraulic Oil Tank)280
Air Breather (Hydraulic Oil Tank)281
Line Filter (Automatic Stop Circuit)281
Line Filter (Steering Circuit)282
Line Filter (Winch Brake Circuit)282
Swing System283
Maintenance Table283
Swing Bearing Mounting Bolt Check283
Electrical System284
Maintenance Table284
Fuse Replacement284
Battery Electrolyte Check286
Wire Ropes287
Proper Handling of Wire Ropes287
Wire Rope Replacement289
[INFORMATION AND DATA]
Conversion297
Major Specifications298
Crane Specifications298
Carrier Specifications299
Overall Dimensions300
Mass301
Relief Valve Pressure301
Wire Rope Specifications302
Others302
Oils and Greases303
Table303
Recommended Oils and Greases305
Consumable Parts310
Filters310
Fuses311
IMAGES PREVIEW OF THE MANUAL:
S.M 07/24