Suzuki VZ800 Service Manual – PDF DOWNLOAD
FILE DETAILS:
Suzuki VZ800 Service Manual – PDF DOWNLOAD
Language : English
Pages : 454
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Suzuki VZ800 Service Manual – PDF DOWNLOAD
- This manual contains an introductory description on the SUZUKI 1/2800 and procedures for its inspection/service and overhaul of its main components.
- Other information considered as generally known is not included.
- Read the GENERAL INFORMATION section to yourself with the motorcycle and its maintenance. Use this section as well as order sections to use as a guide for proper inspection and service.
- This manual trill help you know the motorcycle better so that you can more your customers of fast and reflable service.
TABLE OF CONTENTS:
Suzuki VZ800 Service Manual – PDF DOWNLOAD
99500-38050-01E VZ800 SERVICE MANUAL...................................... 1 00 FOREWORD_GROUP INDEX............................................... 2 HOW TO USE THIS MANUAL............................................ 3 TO LOCATE WHAT YOU ARE LOOKING FOR:........................... 3 COMPONENT PARTS AND WORK TO BE DONE........................... 3 SYMBOL........................................................ 4 ABBREVIATIONS USED IN THIS MANUAL................................. 5 01 GENERAL INFORMATION................................................ 8 WARNING/CAUTION/NOTE.............................................. 9 GENERAL PRECAUTIONS............................................... 9 SUZUKI VZ800K5 (’05-MODEL)........................................ 11 SERIAL NUMBER LOCATION............................................ 11 FUEL, OIL AND ENGINE COOLANT RECOMMENDATION....................... 11 BREAK-IN PROCEDURES............................................... 13 CYLINDER IDENTIFICATION........................................... 13 INFORMATION LABELS................................................ 14 SPECIFICATIONS.................................................... 15 02 PERIODIC MAINTENANCE............................................... 17 PERIODIC MAINTENANCE SCHEDULE..................................... 18 MAINTENANCE AND TUNE-UP PROCEDURES................................ 20 COMPRESSION PRESSURE CHECK........................................ 43 OIL PRESSURE CHECK................................................ 44 SDS CHECK......................................................... 45 03 ENGINE............................................................. 47 ENGINE COMPONENTS REMOVABLE WITH ENGINE IN PLACE.................. 48 ENGINE REMOVAL AND INSTALLATION................................... 49 ENGINE COMPONENTS INSPECTION AND SERVICING........................ 73 ENGINE REASSEMBLY.................................................111 04 SHAFT DRIVE........................................................133 SECONDARY BEVEL GEARS.............................................134 FINAL BEVEL GEARS.................................................143 05 FI SYSTEM..........................................................158 PRECAUTIONS IN SERVICING..........................................160 FI SYSTEM TECHNICAL FEATURES......................................167 FI SYSTEM PARTS LOCATION..........................................169 ECM TERMINAL......................................................172 SELF-DIAGNOSIS FUNCTION...........................................173 FAIL-SAFE FUNCTION................................................177 FI SYSTEM TROUBLESHOOTING.........................................178 SENSORS...........................................................232 06 FUEL SYSTEM AND THROTLE BODY.......................................236 FUEL DELIVERY SYSTEM..............................................237 FUEL SYSTEM.......................................................238 THROTTLE BODY.....................................................247 07 COOLING AND LUBRICATION SYSTEM.....................................261 ENGINE COOLANT....................................................262 COOLING CIRCUIT...................................................263 RADIATOR AND WATER HOSES..........................................264 COOLING FAN.......................................................267 COOLING FAN THERMO-SWITCH.........................................269 ENGINE COOLANT TEMPERATURE SENSOR.................................270 THERMOSTAT........................................................272 WATER PUMP........................................................274 LUBRICATION SYSTEM................................................279 08 CHASSIS............................................................281 EXTERIOR PARTS....................................................283 FRONT WHEEL.......................................................285 FRONT FORK........................................................292 HANDLEBAR.........................................................301 STEERING..........................................................304 REAR WHEEL........................................................311 REAR SUSPENSION...................................................318 FRONT BRAKE.......................................................330 REAR BRAKE........................................................341 TIRE AND WHEEL....................................................346 09 ELECTRICAL SYSTEM..................................................350 CAUTIONS IN SERVICING.............................................352 LOCATION OF ELECTRICAL COMPONENTS.................................355 CHARGING SYSTEM...................................................357 STARTER SYSTEM AND SIDE-STAND/IGNITION INTERLOCK SYSTEM...........361 IGNITION SYSTEM...................................................369 SPEEDOMETER AND PILOT LAMP BOX....................................374 LAMPS.............................................................382 RELAYS............................................................384 SWITCHES..........................................................384 BATTERY...........................................................386 10 SERVICING INFORMATION..............................................389 TROUBLESHOOTING...................................................390 WIRING HARNESS, CABLE AND HOSE ROUTING............................403 PAIR (AIR SUPPLY) SYSTEM DIAGRAM..................................421 PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING.............................422 SPECIAL TOOLS.....................................................423 TIGHTENING TORQUE.................................................427 SERVICE DATA......................................................431 11 EMISSION CONTROL INFORMATION.......................................441 HEATED OXGEN SENSOR (HO2S) INSPECTION (FOR E-02, 19, 24)..........448 EMISSION CONTROL SYSTEMS..........................................442 PAIR (AIR SUPPLY) SYSTEM INSPECTION...............................445 PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING.............................447 EVAPORATIVE EMISSION CONTROL SYSTEM INSPECTION (Only for E-33)....449 EVAP CANISTER HOSE ROUTING (Only for E-33)........................450 12 WIRING DIAGRAM.....................................................451
S.S 18/03/2025
