STILL STED Forklift Electric pallet truck EGV-S EGV-S LB Workshop Manual – PDF DOWNLOAD
FILE DETAILS:
STILL STED Forklift Electric pallet truck EGV-S EGV-S LB Workshop Manual – PDF DOWNLOAD
Language : English
Pages : 236
Downloadable : Yes
File Type : PDF
DESCRIPTION:
STILL STED Forklift Electric pallet truck EGV-S EGV-S LB Workshop Manual – PDF DOWNLOAD
General information
Safety precautions Description of safety symbols
This document gives the danger warnings Each of such danger warnings consists of a graphic symbol, followed by a description of the danger and its consequences, and the description of how it can be avoided. The types of warnings used are described below.
Safety precautions
- When topping up the operating materials, only clean containers should be used. Follow the manufacturer’s safety and disposal instructions regarding the operating and cleaning materials. Do not disperse oils or other operating liquids! Any spilt liquid must be immediately collected and neutralised with a binding material (such as an oil binder) and then disposed of in accordance with current regulations.
- Always comply with anti-pollution regulations! Before carrying out work that involves lubrication, filter replacement or hydraulic equipment inter- ventions, the area in question must be thoroughly cleaned. The replaced parts must always be disposed of in accordance with the anti-pollution laws.
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TABLE OF CONTENTS:
STILL STED Forklift Electric pallet truck EGV-S EGV-S LB Workshop Manual – PDF DOWNLOAD
Table of contents
00 General information
Safety precautions 00- 1
Description of safety symbols 00- 1
Preliminary maintenance operations 00- 1
Toavoidaccidents 00- 1
Safety Regulations Relative to Operating Materials 00- 1
Description of safety symbols 00- 1
Preliminary maintenance operations 00- 1
Toavoidaccidents 00- 1
Safety Regulations Relative to Operating Materials 00- 1
Product information 00- 3
Framelabelling 00- 3
Stopping the truckinan emergency i 00- 3
Type of truck use of versions with straddles initial lift function 00- 4
Forklift Use in Cold-Storage Rooms 00- 6
Using the truck with extensionleads 00- 6
Framelabelling 00- 3
Stopping the truckinan emergency i 00- 3
Type of truck use of versions with straddles initial lift function 00- 4
Forklift Use in Cold-Storage Rooms 00- 6
Using the truck with extensionleads 00- 6
Maintenance 00- 7
Synoptic Table of Maintenance Operations 00- 7
Supply Table 00- 7
Tolerance table forforksand liftmast 00- 8
Hoist verticality tolerancetable 00- 8
Speedtolerancetable 00- 8
Table of screws and their respective tighteningtorques 00- 8
Synoptic Table of Maintenance Operations 00- 7
Supply Table 00- 7
Tolerance table forforksand liftmast 00- 8
Hoist verticality tolerancetable 00- 8
Speedtolerancetable 00- 8
Table of screws and their respective tighteningtorques 00- 8
02 Diagnostics
Truckdiagnostics 02- 1
Connections before running truck diagnostics 02- 1
Software fortruck diagnostics 02- 3
Connections before running truck diagnostics 02- 1
Software fortruck diagnostics 02- 3
Electronic system diagnostics lL 02- 4
“PCConsole”software 02- 4
Description ofthe PCCONSOLE menus tiie 02- 6
Menu description PARAMETER 02-11
Descriptionofthe TESTER MENU iii 02-15
Analog signal acquisition (PROGRAMVACC) 02-16
Table of parameters 02-18
Alarms list Lo 02-21
“PCConsole”software 02- 4
Description ofthe PCCONSOLE menus tiie 02- 6
Menu description PARAMETER 02-11
Descriptionofthe TESTER MENU iii 02-15
Analog signal acquisition (PROGRAMVACC) 02-16
Table of parameters 02-18
Alarms list Lo 02-21
LES steering system diagnostics lL 02-24
“DiaMon-LES”software 02-24
Alarms 02-30
“DiaMon-LES”software 02-24
Alarms 02-30
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Table of contents
11 Motor
Tractionmotor 11-1
Drivemotortype 1-1
Drivedisabling 11-1
Tractionspeed 11-1
Automatic decelerationwhenturning 1-2
Disassembly and reassembly of the tractionmotor 11- 3
Drive unitassembly diagram 11- 3
Removingthedrivemotor 11-5
Drivemotortype 1-1
Drivedisabling 11-1
Tractionspeed 11-1
Automatic decelerationwhenturning 1-2
Disassembly and reassembly of the tractionmotor 11- 3
Drive unitassembly diagram 11- 3
Removingthedrivemotor 11-5
22 Reducer
Disassembly and reassembly of the transmissiongear 22- 1
Instructions for assembly/ serviceonthereducer 22- 1
Reducergearboxdrawing LL 22- 2
Description ofthereducer 22- 3
Reducergearboxgroupoverhaul 22- 4
Maintainingthereducer 22-8
Lubricating the transmissiongear 22- 8
Resetting the reduction gearoillevel 22- 9
Adjustmentofthe bevelgearsystem 22- 9
Disassembly and reassembly of the transmissiongear 22- 1
Instructions for assembly/ serviceonthereducer 22- 1
Reducergearboxdrawing LL 22- 2
Description ofthereducer 22- 3
Reducergearboxgroupoverhaul 22- 4
Maintainingthereducer 22-8
Lubricating the transmissiongear 22- 8
Resetting the reduction gearoillevel 22- 9
Adjustmentofthe bevelgearsystem 22- 9
31 Lift mast
COVES 31-1
Removing the motor compartmentcover 31-1
Removingthebatterycover 31- 3
Assemblingthecasing 31- 3
Compartment for accessing the battery charger supply cable (iffitted) 31- 4
Movable operatorstepplate iL 31- 5
Step plate assembly diagram 31- 5
Removing and fitting the stepplate 31- 6
Stepplatesensors 31-10
Movable operatorsidepanels iL 31-11
Side panelassembly diagram 31-11
Hubtorqueassembly diagram 31-12
Removing the sidepanelassembly 31-13
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COVES 31-1
Removing the motor compartmentcover 31-1
Removingthebatterycover 31- 3
Assemblingthecasing 31- 3
Compartment for accessing the battery charger supply cable (iffitted) 31- 4
Movable operatorstepplate iL 31- 5
Step plate assembly diagram 31- 5
Removing and fitting the stepplate 31- 6
Stepplatesensors 31-10
Movable operatorsidepanels iL 31-11
Side panelassembly diagram 31-11
Hubtorqueassembly diagram 31-12
Removing the sidepanelassembly 31-13
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Table of contents
Table of contents
42 Steering
Tiller 42- 1
Tillerhead controls 42- 1
Anti-crushbutton 42- 2
Disassemblingthetillerbody 42- 3
Tillerhead potentiometer 42- 8
Disassembling theftillerassembly 42-10
Overhauling thetierodbarrel 42-16
Assembling theftillerassembly 42-18
Tillercable layoutdiagram 42-19
Calibrating theftillerassembly 42-21
Tiller operating conditions LL 42-22
Tillerhead controls 42- 1
Anti-crushbutton 42- 2
Disassemblingthetillerbody 42- 3
Tillerhead potentiometer 42- 8
Disassembling theftillerassembly 42-10
Overhauling thetierodbarrel 42-16
Assembling theftillerassembly 42-18
Tillercable layoutdiagram 42-19
Calibrating theftillerassembly 42-21
Tiller operating conditions LL 42-22
Electricsteering 42-23
Steeringsystem LL 42-23
Steering motor reducer diagram(before modification) 42-25
Disassembling the steering motor unit(before modification) 42-27
Motor reducerassemblyoverhaul 42-32
Motorreducerpingreasing 42-41
Motor reducer diagram(post-modification) LL 42-42
Disassembling the motor reducer assembly(post-modification) 42-44
Electrical steering system calibration 42-47
Steeringsystem LL 42-23
Steering motor reducer diagram(before modification) 42-25
Disassembling the steering motor unit(before modification) 42-27
Motor reducerassemblyoverhaul 42-32
Motorreducerpingreasing 42-41
Motor reducer diagram(post-modification) LL 42-42
Disassembling the motor reducer assembly(post-modification) 42-44
Electrical steering system calibration 42-47
46 Wheels
Drive wheel, pivoting wheels and loadrollers 46- 1
Disassembly and reassembly of thedrivewheel 46- 1
Complete pivotingwheelunit 46- 3
Disassembly and reassembly of the pivotingwheel 46- 4
Loadrollers 46- 7
Removing and assembling theloadcastors 46- 8
Disassembly and reassembly of thedrivewheel 46- 1
Complete pivotingwheelunit 46- 3
Disassembly and reassembly of the pivotingwheel 46- 4
Loadrollers 46- 7
Removing and assembling theloadcastors 46- 8
49 Brake system
Brakingmethod 49- 1
Braking devicesand methods 49- 1
Electromagneticbrake iL 49- 3
Electromagnetic brake assembly diagram 49- 3
Steps for assembling the electromagneticbrake 49- 4
Calibration of the electromagneticbrake 49- 6
Braking devicesand methods 49- 1
Electromagneticbrake iL 49- 3
Electromagnetic brake assembly diagram 49- 3
Steps for assembling the electromagneticbrake 49- 4
Calibration of the electromagneticbrake 49- 6
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Table of contents
60 Electrical and electronic system
Electrical/electronic system: general information
Functionaldiagram
Changingfuses
Functionaldiagram
Changingfuses
Sleevesandconnectors
COMBIsystem iii,
Technical features of the electronicsystem
Technical features of the electronicsystem
List of electronic system input/output functions
Batteries and batterycharger LL
Battery size and weight (for models without straddles initial lift function)
Battery size and weight (for models with straddles initial lift function)
Battery status indicatorandhourmeter
BatteryRecharging
Recharging the battery using the on-board battery charger (optional)
Battery connectors (socketandplug)
Battery status indicatorandhourmeter
BatteryRecharging
Recharging the battery using the on-board battery charger (optional)
Battery connectors (socketandplug)
Changing the battery (for models without straddles initial lift function)
Changing the battery (for models with straddles initial lift function)
71 Hydraulic components
Hydrauliccontrolunit
2 2 kW/24 V controller: for model without straddles initial lift function
3 kW/24 V controller: for model without straddles initial lift function
24 V, 3kW controller: for models with straddles initial lift function
Removing the hydraulic controlunitandtank
Tank: oillevel
Removal of proportional solenoid valve(before modification)
Removal of proportional solenoid valve(post-modification)
2 2 kW/24 V controller: for model without straddles initial lift function
3 kW/24 V controller: for model without straddles initial lift function
24 V, 3kW controller: for models with straddles initial lift function
Removing the hydraulic controlunitandtank
Tank: oillevel
Removal of proportional solenoid valve(before modification)
Removal of proportional solenoid valve(post-modification)
Ce 60- 1
Replacing the complete pre-modification control unit with the post-modification control
UNIt
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Forkliftingeylinder
Lift cylinder unit(for models with the straddle initial lift function)
Liftcylinderoverhaul LL
Assembling theliftcylinder
Lift cylinder unit(for models with the straddle initial lift function)
Liftcylinderoverhaul LL
Assembling theliftcylinder
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Table of contents
Table of contents
80 Load lifting system
Liftingcolumn 80- 1
Removal and assembly of the lifting column 80- 1
Disassembling and assembling columnparts 80- 9
Bleedingcylinders 80-17
Adjusting the chains (for models with straddle initial lift) 80-18
Removal and assembly of the lifting column 80- 1
Disassembling and assembling columnparts 80- 9
Bleedingcylinders 80-17
Adjusting the chains (for models with straddle initial lift) 80-18
84 Load support system
Fork carriage 84- 1
Removing and assembling the fork carriage runners 84- 1
Forks, rodsandlevers 84- 6
Removing and assembling the fork carriage runners 84- 1
Forks, rodsandlevers 84- 6
Removing and installing the levers(for models with the straddle initial lifting function) 84- 6
Removal and replacement ofthe bushings 84-15
Removal and replacement ofthe bushings 84-15
91 Optional
Standard and optional features 91- 1
Standard and optional features 91- 1
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