STA VV 700 & VV 910 Vibratory Rollers Engine Cummins Tier III Operating Manual – PDF DOWNLOAD

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STA VV 700 & VV 910 Vibratory Rollers Engine Cummins Tier III Operating Manual – PDF DOWNLOAD

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STA VV 700 & VV 910 Vibratory Rollers Engine Cummins Tier III Operating Manual – PDF DOWNLOAD

Language : English
Pages : 185
Downloadable : Yes
File Type : PDF

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DESCRIPTION:

STA VV 700 & VV 910 Vibratory Rollers Engine Cummins Tier III Operating Manual – PDF DOWNLOAD

Safety Regulations and Instruction for Operation of the Machine:
The safety regulations stated in the individual chapters of the documentation delivered with the machine are to be complemented with safety regulations valid for the respective country of use and on the respective jobsite with  regards to organization of work, work processes and personnel.
2.1.1.1. Beginning of Compaction Works:
• The contractor (the company which operates the machine)
is obliged to issue regulations for operation and
maintenance of the machine, which must contain also
the requirements for safety of work.
• Before the work is started, it is necessary to check:
– location of engineering networks
– underground spaces (direction, depth)
– suction and/or escape of dangerous agents
– bearing power of soil, inclination of the work area
These facts must be communicated to the machine’s
operator designated to carry out the work.
• It is necessary to issue a technological procedures for
the actual work activity, which would set up:
– measurements for operation under exceptional
conditions (work in protective zones, at extreme
slopes, etc.);
– measurements for protection from the forces of
nature;
– requirements for operational safety;
– technical and organizational measurements for
securing safety of personnel, jobsite and the surrounding
area.

TABLE OF CONTENTS:

STA VV 700 & VV 910 Vibratory Rollers Engine Cummins Tier III Operating Manual – PDF DOWNLOAD

OPERATING MANUAL.........................................................................................................  1
	CONTENT:   ..........................................................................................................  6
	1. SPECIFICATION MANUAL ............................................................................................. 11
		1.1. Basic Data  ................................................................................................ 12
		1.2. Dimension Chart ............................................................................................ 14
		1.3. Technical Data  ............................................................................................ 22
			1.3.1. Weights .............................................................................................. 22
			1.3.2. Travel Parameters .................................................................................... 26
			1.3.3. Vibration ............................................................................................ 28
			1.3.4. Engine ............................................................................................... 28
			1.3.5. Axle ................................................................................................. 29
			1.3.6. Brakes ............................................................................................... 29
			1.3.7. Steering ............................................................................................. 29
			1.3.8. Vibratory Drum ....................................................................................... 30
			1.3.9. Hydrostatic Drive of Travel .......................................................................... 30
			1.3.10. Hydrostatic Drive of Vibration ...................................................................... 30
			1.3.11. Hydraulic Oil Tank .................................................................................. 30
			1.3.12. Manual tilting of the Hood and the Cabin ............................................................ 31
			1.3.13. Cooling System of Hydraulic Oil ..................................................................... 31
			1.3.14. Fluids .............................................................................................. 31
			1.3.15. Electrical Installation ............................................................................. 31
			1.3.16. Safety Devices ...................................................................................... 31
			1.3.17. Hygienical Data ..................................................................................... 32
			1.3.18. Requirements of Traffic Regulations ................................................................. 32
			1.3.19. Accessories ......................................................................................... 33
	2. OPERATION MANUAL ................................................................................................. 37
		2.1. Safety Regulations ......................................................................................... 39
			2.1.1. Safety Regulations and Instruction for Operation of the Machine ...................................... 39
				2.1.1.1. Beginning of Compaction Works .................................................................. 39
				2.1.1.2. Operation in an imperiled area ................................................................. 39
				2.1.1.3. Work safety precepts on behalf of the operator ................................................. 40
			2.1.2. Requirements for the competence of the driver  ....................................................... 41
			2.1.3. The driver's duties .................................................................................. 41
			2.1.4. Forbidden actions .................................................................................... 43
			2.1.5. Safety notices and signs used on the machine  ........................................................ 44
		2.2. Environmental and Hygienical Principle ..................................................................... 48
			2.2.1. Health rules ......................................................................................... 48
			2.2.2. Ecological rules ..................................................................................... 48
		2.3. Conservation and Storing ................................................................................... 49
			2.3.1. Short-term storage of 1 to 2 months .................................................................. 49
			2.3.2. Conservation and storage for more than 2 months ...................................................... 49
			2.3.3. De-conservation and inspection of brand new machines ................................................. 50
		2.4. Liquidation of the Machine After Termination of Its Service Life ........................................... 51
		2.5. Description of the machine  ................................................................................ 53
		2.6. Controls and operating devices ............................................................................. 54
		2.7. Operating and Using the Machine ............................................................................ 80
			2.7.1. Starting the engine .................................................................................. 80
			2.7.2. Travel and backing-up ................................................................................ 84
			2.7.3. Travel with vibration on ............................................................................. 86
			2.7.4. Stopping the machine and the engine .................................................................. 86
			2.7.5. Parking the machine  ................................................................................. 86
			2.7.6. Emergency stoppage of the machine  ................................................................... 86
			2.7.7. ASC function ......................................................................................... 88
			2.7.8. Blade ................................................................................................ 89
			2.7.9. Lifting driver's stand and bonnet .................................................................... 92
			2.7.10. Filling tyres with water ............................................................................ 96
			2.7.11. Installing air conditioner .......................................................................... 97
		2.8. Machine transportation ..................................................................................... 98
			2.8.1. Transporting the machine on its own .................................................................. 98
			2.8.2. Transportation of the machine on public roads ........................................................ 98
			2.8.3. Machine transportation by rail ....................................................................... 99
			2.8.4. Loading of the machine  ..............................................................................100
			2.8.5. Removal of the cab and/or ROPS  ......................................................................101
		2.9. Using the machine under special conditions .................................................................102
			2.9.1. Towing the machine  ..................................................................................102
			2.9.2. Travel with vibration on the compacted and hard materials ............................................105
			2.9.3.  Using the machine under severe weather conditions ...................................................106
				2.9.3.1. Working at low temperatures ....................................................................106
				2.9.3.2. Work at elevated temperature and humidity ......................................................107
				2.9.3.3. Working at higher elevations above sea level ...................................................108
				2.9.3.4. Working in a very dusty environment ............................................................108
	3. AIR CONDITIONER ..................................................................................................111
		Descriptions ....................................................................................................112
		Main parts of air conditioning circuit ..........................................................................112
		Operating air conditioner .......................................................................................113
		Maintenance .....................................................................................................114
		Troubleshooting .................................................................................................115
		Safety  .........................................................................................................115
	4. MAINTENANCE MANUAL ...............................................................................................117
		4.1. Safety Standards at Lubrication and Maintenance ............................................................119
			4.1.1. Safety during maintenance ............................................................................119
			4.1.2. Fire safety during changing  contents ................................................................119
			4.1.3. Environmental and health regulations .................................................................120
				4.1.3.1. Health regulations .............................................................................120
				4.1.3.2. Environmental principles .......................................................................120
		4.2. Specification of fluids ....................................................................................121
			4.2.1. Engine oil ...........................................................................................121
			4.2.2. Fuel .................................................................................................122
			4.2.3. Coolant  .............................................................................................122
			4.2.4. Hydraulic oil ........................................................................................123
			4.2.5. Gearbox oil ..........................................................................................124
			4.2.6. Lubricating grease ...................................................................................124
			4.2.7. Windshield washer liquid .............................................................................124
		4.3. Fills  .....................................................................................................125
		4.4. Lubrication and Maintenance Chart ..........................................................................126
		4.5. Lubrication Chart ..........................................................................................128
		4.6. Individual Operations of Maintenance .......................................................................129
			Every 20 Hours or Daily .....................................................................................130
				4.6.1.  Checking the amount of oil in the engine ........................................................130
				4.6.2.  Checking cooling liquid of the engine ...........................................................131
				4.6.3. Checking oil in the hydraulic tank ...............................................................132
				4.6.4. Crankcase breather tube ..........................................................................133
				4.6.5. Checking the condition of the ventilator .........................................................133
				4.6.6. Checking the engine belt .........................................................................133
				4.6.7. Checking the engine inlet piping .................................................................134
				4.6.8.  Checking the vacuum valve of the air cleaner ....................................................134
				4.6.9. Checking fuel level ..............................................................................135
				4.6.10. Cleaning the water separator ....................................................................136
				4.6.11.  Checking warning and control devices ...........................................................137
			Every 100 Hours .............................................................................................138
				4.6.12. Checking the tyre pressure ......................................................................138
			Every 250 Hours or Once in 3 Months .........................................................................139
				4.6.13. Engine oil exchange .............................................................................139
				4.6.14. Checking the injection pump .....................................................................141
				4.6.15. Checking the cooling circuit of the engine ......................................................142
				4.6.16. Checking batteries ..............................................................................142
				4.6.17. Checking the function of vacuum switch of the air cleaner .......................................144
				4.6.18. Lubrication of the machine ......................................................................145
				4.6.19. Checking oil in the vibrator ....................................................................148
				4.6.20. Checking oil in gearboxes .......................................................................149
			Every 500 Hours or Once in 6 Month ..........................................................................150
				4.6.21.  Engine fuel filter exchange ....................................................................150
				4.6.22. Checking cooling liquid .........................................................................151
				4.6.23. Checking tightening bolts of wheel ..............................................................152
			Every 1000 Hours or Once a Year .............................................................................153
				4.6.24. Checking and adjusting valve clearance ..........................................................153
				4.6.25. Checking the engine belt ........................................................................155
				4.6.26. Exchanging oil in gearboxes .....................................................................156
				4.6.27. Checking the damping system .....................................................................158
				4.6.28. Cleaning the fuel tank ..........................................................................159
			Every 2000 Hours or Every 2 Years ...........................................................................160
				4.6.29. Oil exchange in the vibrator ....................................................................160
				4.6.30. Exchanging hydraulic oil and filters ............................................................160
				4.6.31. Cleaning of the suction strainer of lifting and lowering of the bonnet and the driver's post ....165
				4.6.32. Exchanging the engine cooling liquid ............................................................166
				4.6.33. Checking torsion vibration damper of the engine .................................................168
			Maintenance - As Needed .....................................................................................169
				4.6.34. Cleaning and exchanging cleaner elements of air cleaner .........................................169
				4.6.35. Cleaning the engine radiator and hydraulic oil ..................................................172
				4.6.36. Cleaning the air cleaner of cabin ventilation ...................................................173
				3.6.37. Fuel system venting .............................................................................174
				4.6.38.  Adjusting scrapers .............................................................................176
				4.6.39. Cleaning the machine and checking and tightening bolted joints ..................................177
		4.7. Defects  ...................................................................................................181
		EC DECLARATION OF CONFORMITY.....................................................................................184

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