STA VV 2010 & VV 2510 VIBRATORY ROLLERS ENGINE CUMMINS TIER II OPERATING MANUAL – PDF DOWNLOAD

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STA VV 2010 & VV 2510 VIBRATORY ROLLERS ENGINE CUMMINS TIER II OPERATING MANUAL – PDF DOWNLOAD

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STA VV 2010 & VV 2510 VIBRATORY ROLLERS ENGINE CUMMINS TIER II OPERATING MANUAL – PDF DOWNLOAD

Language : English
Pages : 192
Downloadable : Yes
File Type : PDF

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DESCRIPTION:

STA VV 2010 & VV 2510 VIBRATORY ROLLERS ENGINE CUMMINS TIER II OPERATING MANUAL – PDF DOWNLOAD

Introduction
Single drum vibratory rollers of line VV 2010, VV 2510 are outstanding by their up-to-date design, adopted technologies, as well as modern styling. These machines offer maximal comfort to the operator, are easy to operate, extremely reliable and require minimal maintenance. The utilized frequency, amplitude and centrifugal force of vibration were optimized by means of compaction tests to reach extra high compaction effect on various materials.
Application Range
The vibratory rollers of VV 2010, VV 2510 line are especially suitable for use at large compaction jobs of highway construction (construction of highways, railways, airports), hydraulic engineering (construction of earth dams) and civil engineering (industrial areas, ports etc.). The rollers are designated for operation in climates defined by the standard ČSN IEC 721-2-1 (038900) as: WT, WDr, MWDr (that is: moderate, warm dry, hot dry) limited by the temperature range: -15 °C (5 °F) to +45 °C (113 °F).
Versions of the Rollers:
The vibratory roller VV 2010 D with the smooth drum is suitable for compaction of all sorts of soil. Mainly, it is suitable for compaction of rockfill (unsorted blasted-off rock). It can also compact silty clays up to the layer thickness of 35 cm (13,8 in) (after compaction), loams up to the layer thickness of 70 cm (27,6 in), mixed soils up to the layer thickness of 90 cm (35,4 in), sands and gravels up to the layer thickness of 110 cm (43,3 in) and rockfills up to the layer thickness of 180 cm (70,9 in). Maximal allowed grain size is 2/3 of the layer thickness.

TABLE OF CONTENTS:

STA VV 2010 & VV 2510 VIBRATORY ROLLERS ENGINE CUMMINS TIER II OPERATING MANUAL – PDF DOWNLOAD

OPERATING MANUAL.........................................................................................................  1
	CONTENT   ...........................................................................................................  6
	1. Specification Manual ............................................................................................. 11
		1.1. Basic Data  ................................................................................................ 12
		1.2. Dimension Chart ............................................................................................ 14
		1.3. Technical Data  ............................................................................................ 22
			1.3.1. Weights .............................................................................................. 22
			1.3.2. Travel Parameters .................................................................................... 25
			1.3.3. Vibration ............................................................................................ 27
			1.3.4. Engine ............................................................................................... 28
			1.3.5. Axle ................................................................................................. 29
			1.3.6. Brakes ............................................................................................... 29
			1.3.7. Steering ............................................................................................. 30
			1.3.8. Vibratory Drum ....................................................................................... 30
			1.3.9. Hydrostatic Drive of Travel .......................................................................... 31
			1.3.10. Hydrostatic Drive of Vibration ...................................................................... 31
			1.3.11. Hydraulic Oil Tank .................................................................................. 32
			1.3.12. Lifting and lowering of the Hood and the Cabin ...................................................... 32
			1.3.13. Cooling System of Hydraulic Oil ..................................................................... 32
			1.3.14. Fluids .............................................................................................. 33
			1.3.15. Electrical Installation ............................................................................. 33
			1.3.16. Safety Devices ...................................................................................... 33
			1.3.17. Hygienical Data ..................................................................................... 34
			1.3.18. Requirements of Traffic Regulations ................................................................. 34
			1.3.19. Accessories ......................................................................................... 35
		Notes............................................................................................................ 37
	2. OPERATING INSTRUCTIONS ........................................................................................... 39
		2.1. Safety Regulations ......................................................................................... 41
			2.1.1. Safety Regulations and Instruction for Operation of the Machine ...................................... 41
				2.1.1.1. Beginning of Compaction Works .................................................................. 41
				2.1.1.2. Operation in an imperiled area ................................................................. 41
				2.1.1.3. Work safety precepts on behalf of the operator ................................................. 42
			2.1.2. Requirements for the competence of the driver  ....................................................... 43
			2.1.3. The driver's duties .................................................................................. 43
			2.1.4. Forbidden actions .................................................................................... 45
			2.1.5. Safety signs and symbols marked on the machine ....................................................... 46
		2.2. Environmental and Hygienical Principle ..................................................................... 50
			2.2.1. Health rules ......................................................................................... 50
			2.2.2. Ecological rules ..................................................................................... 50
		2.3. Conservation and Storing ................................................................................... 51
			2.3.1. Short-term storage of 1 to 2 months .................................................................. 51
			2.3.2. Conservation and storage for more than 2 months ...................................................... 51
			2.3.3. De-conservation and inspection of brand new machines ................................................. 52
		2.4. Liquidation of the Machine After Termination of Its Service Life ........................................... 53
		2.5. Description of the machine ................................................................................. 55
		2.6. Controls and control devices ............................................................................... 56
		2.7. Controlling and operation of the machine ................................................................... 84
			2.7.1. Starting the engine .................................................................................. 84
			2.7.2. Travel and reversing without vibrations .............................................................. 86
			2.7.3. Travel with vibration ................................................................................ 88
			2.7.4. Stopping the machine and engine ...................................................................... 89
			2.7.5. Emergency stopping ................................................................................... 90
			2.7.6. Dead parking of the machine .......................................................................... 91
			2.7.7. Troubleshooting according to flashing codes .......................................................... 92
			2.7.8. ASC function ......................................................................................... 93
			2.7.9. Blade ................................................................................................ 94
			2.7.10. Lifting driver's stand and bonnet ................................................................... 98
		2.8. Shifting the machine (transport) ...........................................................................102
			2.8.1. Transporting the machine on its own ..................................................................102
			2.8.2. Transporting the machine on public roads .............................................................102
			2.8.3. Transporting the machine by rail .....................................................................103
			2.8.4. Loading the machine ..................................................................................104
			2.8.5. Dismantling cabin and ROPS frame .....................................................................106
		2.9. Using the machine under special conditions .................................................................108
			2.9.1. Towing ...............................................................................................108
			2.9.2. Driving with vibrations on compacted and hard material ...............................................111
			2.9.3. Using the machine under heavy weather conditions .....................................................112
				2.9.3.1. Operating the machine under low temperature ....................................................112
				2.9.3.2. Operating the machine at higher temperature and humidity .......................................113
				2.9.3.3. Operating the machine in higher altitude .......................................................114
				2.9.3.4. Operating the machine in extremely dusty conditions ............................................114
			2.9.4. Filling tyres with water .............................................................................115
			2.9.5. Installing air conditioner ...........................................................................117
		Notes............................................................................................................118
	3. Air conditioner ..................................................................................................121
		Descriptions ....................................................................................................122
		Main parts of air conditioning circuit ..........................................................................122
		Operating air conditioner .......................................................................................123
		Maintenance .....................................................................................................124
		Troubleshooting .................................................................................................125
		Safety  .........................................................................................................125
		Notes............................................................................................................126
	4. MAINTENANCE MANUAL ...............................................................................................127
		4.1. Safety Standards at Lubrication and Maintenance ............................................................129
			4.1.1. Safety during maintenance ............................................................................129
			4.1.2. Fire safety during changing  contents ................................................................129
			4.1.3. Environmental and health regulations .................................................................130
				4.1.3.1. Health regulations .............................................................................130
				4.1.3.2. Environmental principles .......................................................................130
		4.2. Specification of fluids ....................................................................................131
			4.2.1. Engine oil ...........................................................................................131
			4.2.2. Fuel .................................................................................................132
			4.2.3. Coolant  .............................................................................................132
			4.2.4. Hydraulic oil ........................................................................................133
			4.2.5. Gearbox oil  .........................................................................................134
			4.2.6. Lubricating grease ...................................................................................134
			4.2.7. Windshield washer liquid  ............................................................................134
		4.3. Fills  .....................................................................................................135
		4.4. Lubrication and Maintenance Chart ..........................................................................136
		4.5. Lubrication Chart ..........................................................................................138
		4.6. Individual Operations of Maintenance .......................................................................139
			Every 20 Hours or Daily .....................................................................................140
				4.6.1.  Checking the amount of oil in the engine ........................................................140
				4.6.2.  Checking cooling liquid of the engine ...........................................................141
				4.6.3. Checking oil in the hydraulic tank ...............................................................142
				4.6.4. Crankcase breather tube ..........................................................................143
				4.6.5. Checking the condition of the ventilator .........................................................143
				4.6.6.  Checking the vacuum valve of the air cleaner ....................................................143
				4.6.7. Checking fuel level ..............................................................................144
				4.6.8. Cleaning the water separator .....................................................................145
				4.6.9.  Checking warning and control devices ............................................................146
			Every 100 Hours .............................................................................................147
				4.6.10. Checking the tyre pressure ......................................................................147
			Every 250 Hours or Once in 3 Months .........................................................................148
				4.6.11. Checking the engine inlet piping ................................................................148
				4.6.12. Checking the injection pump .....................................................................149
				4.6.13. Checking the cooling circuit of the engine ......................................................149
				4.6.14. Checking batteries ..............................................................................150
				4.6.15. Checking the function of vacuum switch of the air cleaner .......................................152
				4.6.16. Lubrication of the machine ......................................................................153
				4.6.17. Checking oil in the vibrator ....................................................................156
				4.6.18. Checking oil in gearboxes .......................................................................157
			Every 500 Hours or Once in 6 Month ..........................................................................159
				4.6.19. Engine oil and the filter exchange ..............................................................159
				4.6.20.  Engine fuel filter exchange ....................................................................161
				4.6.21. Checking cooling liquid .........................................................................163
				4.6.22. Checking tightening of wheel bolts ..............................................................163
			Every 1000 Hours or Once a Year .............................................................................164
				4.6.23. Checking the engine belt ........................................................................164
				4.6.24. Exchanging oil in gearboxes .....................................................................165
				4.6.25. Checking the damping system .....................................................................167
				4.6.26. Cleaning the fuel tank ..........................................................................168
			Every 2000 Hours or Every 2 Years ...........................................................................169
				4.6.27. Oil exchange in the vibrator ....................................................................169
				4.6.28. Exchanging hydraulic oil and filter .............................................................169
				4.6.29. Cleaning of the suction strainer of lifting and lowering of the bonnet and the driver's post ....174
				4.6.30. Exchanging the engine cooling liquid ............................................................175
				4.6.31. Checking torsion vibration damper of the engine .................................................177
				4.6.32. Checking coolant in the drum ....................................................................178
			Maintenance - As Needed .....................................................................................179
				4.6.33. Cleaning and exchanging cleaner elements of air cleaner .........................................179
				4.6.34. Cleaning the engine radiator and hydraulic oil radiator .........................................182
				4.6.35. Cleaning the air cleaner of cabin ventilation ...................................................183
				4.6.36. Cleaning the machine ............................................................................183
				4.6.37. Deaerating the fuel system ......................................................................184
				4.6.38.  Adjusting scrapers .............................................................................185
				4.6.39. Checking and tightening bolted joints ...........................................................186
		4.7. Defects  ...................................................................................................190
		4.8. Appendixes  ................................................................................................191

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