STA VP 2400 RUBBER TYRED ROLLER ENGINE CUMMINS TIER II OPERATING MANUAL – PDF DOWNLOAD

Description

STA VP 2400 RUBBER TYRED ROLLER ENGINE CUMMINS TIER II OPERATING MANUAL – PDF DOWNLOAD

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STA VP 2400 RUBBER TYRED ROLLER ENGINE CUMMINS TIER II OPERATING MANUAL – PDF DOWNLOAD

Language : English
Pages : 155
Downloadable : Yes
File Type : PDF

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DESCRIPTION:

STA VP 2400 RUBBER TYRED ROLLER ENGINE CUMMINS TIER II OPERATING MANUAL – PDF DOWNLOAD

Introduction
Wheeled rollers VP 2400 are based on world most spread conception of setting the wheeled rollers in the category of weight of 3t for one wheel. Machine technical parameters (weight, axle base, tire dimension, turning diameter, levelling the front wheels profile grade) allowed together with the good engine and gearbox the quality working output, high reliability and working safety.
Mainly the possibility to change the tires pressure enables to compact many different materials with wide scope of consistence and adjust the machine for optimal using conditions.
Area of use
The wheeled roller is designed for compaction works of middle and large scope in a highway engineering (construction of highways and roads, railroads, airport areas) and in the land engineering (industry areas and so on). The roller is convenient for compaction of asphalt composites to the thickness of layer (after compaction) of 120 mm, for hydraulic cemented composites to the layer thickness of 150 mm, earth and clayey soils to layer thickness of 150 mm, mixed soils to layer thickness of 200 mm and sand and aggregate materials to layer thickness of 250 mm.
The roller is not convenient for compaction of rockfill. The machine is designed for operations under the conditions due to CSN IEC 721-2-1 (038900) : WT, WDr, MWDr (it is temper, warm dry, hot dry with reduced temperature scope -15 °C (5 °F) to +45 °C (113 °F).

TABLE OF CONTENTS:

STA VP 2400 RUBBER TYRED ROLLER ENGINE CUMMINS TIER II OPERATING MANUAL – PDF DOWNLOAD

OPERATING MANUAL..............................................................  1
	CONTENT...................................................................  6
	SPECIFICATION MANUAL...................................................... 11
		1.1. Basic specification.............................................. 12
		1.2. Dimensional machine drawing...................................... 14
		1.3. Technical data................................................... 16
			1.3.1 Weights..................................................... 16
			1.3.2 Technical information....................................... 17
			1.3.3 Driving qualities........................................... 17
			1.3.4 Engine...................................................... 18
			1.3.5 Gearbox..................................................... 18
			1.3.6 Axles....................................................... 18
			1.3.7 Brakes...................................................... 19
			1.3.8 Driving..................................................... 19
			1.3.9 Fills....................................................... 19
			1.3.10 Electric installation...................................... 20
			1.3.11 Safety regulations......................................... 20
			1.3.12 Hygienic data of the machine............................... 21
			1.3.13 Traffic regulations........................................ 22
			1.3.14 Extended devices........................................... 22
	2. Operating Instructions ................................................ 25
		2.1. The main safety precaution ...................................... 27
			2.1.1. Safety precaution by the machine operating ................ 27
				2.1.1.1. Before starting the compactional works .............. 27
				2.1.1.2. Secure the safety disposals by watcher .............. 28
				2.1.1.3. By using the safety frame ROPS ...................... 28
			2.1.2. The requirements for the driver´s qualification ........... 29
			2.1.3. Driver´s Obligations ...................................... 29
			2.1.4. Prohibited Activities ..................................... 31
			2.1.5. Safety signs and symbols marked on the machine ............ 32
		2.2. Environmental & Hygienical Principles ........................... 35
			2.2.1. Hygienic fundamentals ..................................... 35
			2.2.2. Ecologic fundamentals ..................................... 35
		2.3. Conservation and Storage of the machines ........................ 36
			2.3.1. Short-term storage of 1 to 2 months ....................... 36
			2.3.2. Conservation and storage for more than 2 months ........... 36
			2.3.3. De-conservation and inspection of brand new machines ...... 37
		2.4. Machine dispose after its lifecycle ............................. 38
		2.5. Machine description ............................................. 39
		2.6. Controls and Control Devices .................................... 40
		2.7.  Operating Instructions ......................................... 55
			2.7.1.  Starting the Engine ...................................... 55
			2.7.2. Travel & Reversing  ....................................... 57
			2.7.3. Stopping the Machine & Engine ............................. 59
			2.7.4. Changing ENABLED workplace position ....................... 60
			2.7.5. Parking, Dead Parking of the Machine ...................... 61
			2.7.6. Emergency Stopping ........................................ 61
			2.7.7. Driving the Machine Under Heavy Conditions ................ 62
			2.7.8.  Operating the Machine During Break-In Period ............. 62
		2.8. Transporting the Machine ........................................ 63
			2.8.1.  Transportation by Its Own Axle ........................... 63
			2.8.2. Transporting the Machine by a Public Road  ................ 63
			2.8.3. Transporting the Machine by Rail .......................... 64
			2.8.4. Loading of the Machine .................................... 64
			2.8.5. Dismantling ROPS Frame & Cabin  ........................... 65
			2.8.6. Towing .................................................... 67
		2.9. Using the Machine Under Special Conditions  ..................... 69
		2.10. Tyre Inflating Pressure ........................................ 70
	3. Air conditioner  ...................................................... 73
		Air-conditioning system description .................................. 74
		Air-conditioning circuit ............................................. 74
		Air-conditioning system controls ..................................... 75
		Maintenance .......................................................... 76
		Failures  ............................................................ 77
	MAINTENANCE MANUAL........................................................ 79
		4.1. Safety standards and other maintenance regulations............... 81
			4.1.1. Maintenance safety......................................... 81
			4.1.2. Fire regulations when changing the working fills........... 81
			4.1.3. Ecological and hygienic standards.......................... 82
		4.2. Filling Specifications........................................... 83
			4.2.1. Motor Oil.................................................. 83
			4.2.2. Fuel....................................................... 84
			4.2.3. Coolant.................................................... 84
			4.2.4. Hydraulic Oil.............................................. 85
			4.2.5. Oil in CLARK Gearbox....................................... 86
			4.2.6. Gearbox Oil................................................ 86
			4.2.7. Brake Fluid................................................ 87
			4.2.8. Grease..................................................... 87
			4.2.9. Windscreen Washer Fluid.................................... 87
		4.3. Fillings......................................................... 88
		4.4. Lubrication & Maintenance Table.................................. 89
		4.5. Lubrication Chart................................................ 92
		4.6. Lubrication & Maintenance Operations............................. 93
			Following 20 hours of operation or daily.......................... 94
				4.6.1. Check oil in the engine................................ 94
				4.6.2. Check coarse fuel filter............................... 95
				4.6.3. Check the motor belt................................... 96
				4.6.4. Check the fan condition................................ 96
				4.6.5. Check the coolant...................................... 97
				4.6.6. Check vacuum valve’s air filter........................ 97
				4.6.7. Check the amount of fuel............................... 98
				4.6.8. Refill the water tank.................................. 98
				4.6.9. Check the oil in the hydraulic system tank ............ 99
				4.6.11. Check the alarm & control equipment...................100
				4.6.12. Check the amount of oil in CLARK gearbox..............102
				4.6.13. Check the suction line (induction manifold)...........102
				4.6.14. Check the air tank blowdown valve.....................103
			Every 250 hours of operation (3 months)...........................104
				4.6.15. Replace oil in the engine.............................104
				4.6.16. Inspect the injection pump............................106
				4.6.17. Inspect the compressor................................106
				4.6.18. Inspect engine’s cooling circuit......................107
				4.6.19. Check air filter’s vacuum switch function.............108
				4.6.20. Inspect the battery (accumulator) condition...........109
				4.6.21. Lubricate the joint (cardan) shaft & brakes...........111
				4.6.22. Clean the sprinkling filter...........................112
				4.6.23. Lubrication...........................................112
			Every 500 hours of operation (6 months)...........................114
				4.6.24. Check the rear axle oil...............................114
				4.6.25. Replace CLARK gearbox filter oil......................115
				4.6.26. Replace the fuel filter...............................116
				4.6.27. Check coolant concentration...........................118
			Every 1000 hours of operation (1 year)............................119
				4.6.28. Inspect and adjust brake shoes........................119
				4.6.29. Check and adjust valve clearance......................121
				4.6.30. Check belt & tensioner................................123
				4.6.31. Change CLARK gearbox oil..............................125
				4.6.32. Replace the Air Drier.................................126
				4.6.33. Check the bolted connections..........................126
				4.6.34. Change the oil in the differential....................128
			Every 2000 hours of operation (every 2 years).....................130
				4.6.35. Change the oil in the rear axle.......................130
				4.6.36. Change the oil & filter in the steering hydraulics....131
				4.6.37. Replace oil in the front axle’s hydraulic cylinder....133
				4.6.38. Change the brake fluid................................134
				4.6.39. Exchange the coolant..................................136
				4.6.40. Inspect the discharge line of the air compressor......138
			Maintenance as required...........................................139
				4.6.41. Clean the Fuel Tank...................................139
				4.6.42. Vent the Fuel System..................................140
				4.6.43. Clean, replace air filter element.....................141
				4.6.44. Clean the Cooler......................................143
				4.6.45. Clean the water tank & sprinkling filter..............144
				4.6.46. Clean the brush scrapers..............................145
				4.6.47. Clean the cabin ventilation air filter................145
				4.6.48. Clean the Machine.....................................146
				4.6.49. Check the bolt connections are tightened..............146
		4.7. Appendixes – scheme..............................................148
		EC DECLARATION OF CONFORMITY..........................................154

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