STA VH 1150 TANDEM VIBRATORY ROLLER ENGINE CUMMINS TIER II OPERATING MANUAL – PDF DOWNLOAD

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STA VH 1150 TANDEM VIBRATORY ROLLER ENGINE CUMMINS TIER II OPERATING MANUAL – PDF DOWNLOAD

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STA VH 1150 TANDEM VIBRATORY ROLLER ENGINE CUMMINS TIER II OPERATING MANUAL – PDF DOWNLOAD

Language : English
Pages : 184
Downloadable : Yes
File Type : PDF

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DESCRIPTION:

STA VH 1150 TANDEM VIBRATORY ROLLER ENGINE CUMMINS TIER II OPERATING MANUAL – PDF DOWNLOAD

• Machine description
  Tandem vibration rollers of the VH 1150 series are the machines with backbone frame, with two steel smooth drums (alternatively non-divided for the VH 1150 or divided for the VH 1150 A). Both drums are hydrostaticaly driven, oscillatory and controllable, when each of these functions is independently selectable. Independent electrical- hydraulic drums driving enables to set the extended track (crabing). The frame and cab conception enables the compaction close to the curbs or walls, when the swivel driver’s working place enables good control of the machine driving at both directions. The weight distribution to the front and rear drum and also the equal centrifugal power of the front and rear vibrator prevent making the track in the compacted surface when using the crab drive. Ergonomically designed cab can be, including the protective frame ROPS, tilt by the hydraulic means for simplification the access to the drive aggregate.
• Area of use
  The vibration rollers of the VH 1150 series are designed for compaction works of the middle and extended scope in the area of road engineering (building of highways and roads, airport areas) and ground engineering (industry areas and so on).
  The rollers can be used for compaction of asphalt compositions to the layer thickness (after compaction) of 150 mm (5,9 in), hydraulic cemented compositions to the layer thickness of 250 mm (9,8 in), composed earth to the layer thickness of 400 mm (15,7 in), sand and gravel materials to the layer thickness of 500 mm (19,7 in).
  The rollers are not convenient for compaction of rockfill, aluminous and clayey materials.
  The machines of these series are engineered for operations under the conditions due to the CSN IEC 721-2-1 (038900) : WT, WDr, MWDr (i.e. temper climate zone, hot dry zone or warm dry zone with limited temperature scope from –15 °C (5 °F) to +45 °C (113 °F) of ambient temperature.)

TABLE OF CONTENTS:

STA VH 1150 TANDEM VIBRATORY ROLLER ENGINE CUMMINS TIER II OPERATING MANUAL – PDF DOWNLOAD

OPERATING MANUAL.................................................................................  1
	CONTENTT......................................................................................  6
	SPECIFICATION MANUAL......................................................................... 11
		1.1. Basic specification................................................................. 12
			1.1.1. Machine description........................................................... 12
			1.1.2. Area of use................................................................... 12
			1.1.3. Machine design................................................................ 13
		1.2. Machine dimension scheme............................................................ 14
		1.3. Technical data...................................................................... 16
			1.3.1. Weights....................................................................... 16
			1.3.2. Driving properties............................................................ 16
			1.3.3. Vibration..................................................................... 16
			1.3.4. Engine........................................................................ 16
			1.3.5. The Brakes.................................................................... 17
			1.3.6. Drive......................................................................... 17
			1.3.7. Hydrostatic travel drive...................................................... 17
			1.3.8. Hydrostatic vibration drive................................................... 17
			1.3.9. Pump drive gearbox............................................................ 17
			1.3.10. Hydraulic tank............................................................... 17
			1.3.11. Tilting of the protective frame and the cab.................................. 18
			1.3.12. Fills........................................................................ 18
			1.3.13. Sprinkling................................................................... 18
			1.3.14. Electrical installation...................................................... 18
			1.3.15. Safety device................................................................ 18
			1.3.16. Hygienic parameters.......................................................... 19
			1.3.17. Requirements for meeting the traffic regulations............................. 19
			1.3.18. Auxiliary devices............................................................ 20
	2. OPERATING INSTRUCTIONS ................................................................... 27
		2.1. Description of the machine ......................................................... 28
		2.2. Acceptance and de-conservation of a new machine .................................... 30
		2.3. Main safety measures ............................................................... 31
			2.3.1. Safety measures during the machine operation ................................. 31
				2.3.1.1. Prior to start of compacting works ..................................... 31
				2.3.1.2. Work in the dangerous area ............................................. 31
				2.3.1.3. Ensurance of safety measures by the owner .............................. 31
			2.3.2. Using of protection frame ROPS ............................................... 32
			2.3.3. Requirements for the driver´s qualification .................................. 32
			2.3.4. Obligations of driver ........................................................ 32
			2.3.5. Prohibited activities ........................................................ 34
			2.3.6. Safety signs and marks applied on the machine ................................ 35
		2.4. Environmental and hygienic principles .............................................. 39
			2.4.1. Hygienic principles .......................................................... 39
			2.4.2. Environmental principles ..................................................... 39
		2.5. Preservation and storing of machines ............................................... 40
			2.5.1. Short-term preservation and storing for the period of 1 ÷ 2 months ........... 40
			2.5.2. Preservation and storing of the machine for a period longer than 2 months .... 40
		2.6.  Disposal of the machine after finish of its service life .......................... 41
		2.7. Controls and monitors .............................................................. 42
		2.8. Principal functions of the machine ................................................. 74
			2.8.1. Start-up of the engine ....................................................... 74
			2.8.2. Troubleshooting on the engine according to flashing codes .................... 77
			2.8.3. Travel and reversing without vibrations ...................................... 78
			2.8.4. Stopping the machine and engine .............................................. 80
			2.8.5. Safety stopping .............................................................. 80
			2.8.6. Emergency stopping ........................................................... 80
			2.8.7. Dead parking of the machine .................................................. 80
			2.8.8. Emergenci control of the travel and driving .................................. 82
			2.8.9. Steering ..................................................................... 84
				2.8.9.1. Steering by the front drum ............................................. 85
				2.8.9.2. Steering by the rear drum .............................................. 86
				2.8.9.3. Steering by both drums ................................................. 87
				2.8.9.4. Steering in the "CRAB" mode - widened track ............................ 88
			2.8.10. Travel and reversing with vibrations ........................................ 90
			2.8.11. Driving with vibrations on compacted and hard material ...................... 93
			2.8.12. Compacting near buildings ................................................... 93
			2.8.13. Engine overload protection (ANTISTALL) ...................................... 94
			2.8.14. Differential lock ........................................................... 94
			2.8.15. Sprinkling .................................................................. 96
			2.8.16. Edge cutter and compacter - options ......................................... 98
			2.8.17. Strassmayr spreader ......................................................... 98
			2.8.18. Lifting and lowering the cabin and the safety frame .........................100
		2.9. Shifting the machine (transport) ...................................................103
			2.9.1. Towing .......................................................................103
			2.9.2. Loading the machine ..........................................................109
			2.9.3. Transporting the machine on public roads .....................................110
		2.10. Special conditions for using the machine ..........................................111
			2.10.1. Operating the machine during initial run period .............................111
			2.10.2. Operating the machine at higher temperature and humidity ....................111
			2.10.3. Operating the machine in higher altitude ....................................111
			2.10.4. Operating the machine in extremely dusty conditions .........................111
	3. AIR CONDITIONER ..........................................................................113
		Descriptions ............................................................................114
		Main parts of air conditioning circuit ..................................................114
		Operating air conditioner ...............................................................115
		Maintenance .............................................................................116
		Troubleshooting .........................................................................117
		Safety  .................................................................................117
	4. MAINTENANCE MANUAL .......................................................................119
		4.1. Safety Standards at Maintenance ....................................................121
			4.1.1. Safety during maintenance ....................................................121
			4.1.2. Fire safety during changing  contents ........................................121
			4.1.3. Environmental and health regulations .........................................122
				4.1.3.1. Health regulations .....................................................122
				4.1.3.2. Environmental principles ...............................................122
		4.2. Specification of fluids ............................................................123
			4.2.1. Engine oil ...................................................................123
			4.2.2. Fuel .........................................................................124
			4.2.3. Coolant  .....................................................................124
			4.2.4. Hydraulic oil ................................................................125
			4.2.5. Gearbox oil  .................................................................126
			4.2.6. Lubricating grease ...........................................................126
			4.2.7. Windshield washer liquid  ....................................................126
		4.3. Fills   ............................................................................127
		4.4. Lubrication chart ..................................................................128
		4.5. Individual operations of maintenance ...............................................129
			After 20 hours of work or daily .....................................................132
				4.5.1. Checking, refilling oil in the engine  ...................................132
				4.5.2. Checking, refilling of engine coolant ....................................133
				4.5.3. Check of cooling fan condition ...........................................134
				4.5.4. Checking the engine belt .................................................134
				4.5.5. Cleaning the water separator con the fuel filter .........................135
				4.5.6. Checking, cleaning of the fuel pre-cleaner ...............................136
				4.5.7. Crankcase breather tube ..................................................137
				4.5.8. Check of air filter vacuum valve .........................................137
				4.5.9. Check of hydraulic oil filter sensor .....................................138
				4.5.10. Check of the amount of fuel .............................................139
				4.5.11. Check of the amount of oil in the hydraulic circuit tank ................140
				4.5.12. Refilling the sprinkle tank .............................................141
				4.5.13. Check of warning and checking devices ...................................142
			After 250 hours of operation (after 3 months) .......................................143
				4.5.14. Changing oil and oil filter .............................................143
				4.5.15. Checking the injection pump .............................................146
				4.5.16. Checking oil level in gearbox ...........................................146
				4.5.17. Check of the cooling circuit of the engine ..............................147
				4.5.18. Check of inlet piping in the engine .....................................148
				4.5.19. Inspection of pressure switch of air cleaner ............................149
				4.5.20. Check of batteries ......................................................150
				4.5.21. Lubricating .............................................................151
				4.5.22. Cleaning of sprinkle filter .............................................153
			After 500 hours of operation (after 6 months) .......................................154
				4.5.23.  Engine fuel filter exchange ............................................154
				4.5.24. Check of coolant concentration ..........................................156
			Every 1000 Hours or Once a Year .....................................................157
				4.6.25. Checking and adjusting valve clearance ..................................157
				4.6.26. Checking the engine belt ................................................159
				4.5.27. Gearbox oil change ......................................................161
				4.5.28. Check of the exhaust tract ..............................................162
				4.5.29. Exchange of oil in the vibrator .........................................163
				4.5.30. Check of the damping system .............................................164
				4.5.31. Cleaning of water tanks .................................................165
			After 2000 hours of operation (every 2 years) .......................................166
				4.5.32. Checking torsion vibration damper of the engine .........................166
				4.5.33. Exchanging the engine cooling liquid ....................................167
				4.5.34. Cleaning of the fuel tank ...............................................169
				4.5.35. Exchange of oil and filter in the hydraulic system ......................170
			Necessary maintenance ...............................................................173
				4.5.36. Deaerating the fuel system ..............................................173
				4.5.37. Cleaning of radiator ....................................................174
				4.5.38. Cleaning of air filter in the cabin ventilation .........................174
				4.5.39. Cleaning and exchange of air filter element .............................175
				4.5.40. Cleaning of scrapers ....................................................178
				4.5.41. Cleaning of the machine .................................................179
				4.5.42. Check of screwed joints tightening ......................................179
		4.6. Appendixes  ........................................................................182

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