STA Roller VV2010 VV2510 Line of Vibratory Rollers Operation Manual – PDF DOWNLOAD

Description

STA Roller VV2010 VV2510 Line of Vibratory Rollers Operation Manual – PDF DOWNLOAD

FILE DETAILS:

STA Roller VV2010 VV2510 Line of Vibratory Rollers Operation Manual – PDF DOWNLOAD

Language : English
Pages : 158
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

STA Roller VV2010 VV2510 Line of Vibratory Rollers Operation Manual – PDF DOWNLOAD

Introduction

Single drum vibratory rollers of line VV 2010, VV 2510 are outstanding by their up-to-date design, adopted technologies, as well as modern styling. These machines offer maximal comfort to the operator, are easy to operate, extremely reliable and require minimal maintenance. The utilized frequency, amplitude and centrifugal force of vibration were optimized by means of compaction tests to reach extra high compaction effect on various materials

TABLE OF CONTENTS:

STA Roller VV2010 VV2510 Line of Vibratory Rollers Operation Manual – PDF DOWNLOAD

CONTENT   .............................................................................................  4
1. SPECIFICATION MANUAL ...............................................................................  9
	1.1. Basic Data  .................................................................................. 10
	1.2. Dimension Chart .............................................................................. 12
	1.3. Technical Data  .............................................................................. 20
		1.3.1. Weights ................................................................................ 20
		1.3.2. Travel Parameters ...................................................................... 23
		1.3.3. Vibration .............................................................................. 25
		1.3.4. Engine ................................................................................. 25
		1.3.5. Axle ................................................................................... 26
		1.3.6. Brakes ................................................................................. 26
		1.3.7. Steering ............................................................................... 27
		1.3.8. Vibratory Drum ......................................................................... 27
		1.3.9. Hydrostatic Drive of Travel ............................................................ 28
		1.3.10. Hydrostatic Drive of Vibration ........................................................ 28
		1.3.11. Hydraulic Oil Tank .................................................................... 28
		1.3.12. Lifting and lowering of the Hood and the Cabin ........................................ 29
		1.3.13. Cooling System of Hydraulic Oil ....................................................... 29
		1.3.14. Fluids ................................................................................ 29
		1.3.15. Electrical Installation ............................................................... 29
		1.3.16. Safety Devices ........................................................................ 29
		1.3.17. Hygienical Data ....................................................................... 30
		1.3.18. Requirements of Traffic Regulations ................................................... 30
		1.3.19. Accessories ........................................................................... 31
2. OPERATION MANUAL ................................................................................... 33
	2.1. Description of the Machine ................................................................... 34
		2.1.1. Drum Part .............................................................................. 35
		2.1.2. Articulated Joint ...................................................................... 35
		2.1.3. Tractor Part ........................................................................... 35
		2.2. Safety Regulations ....................................................................... 41
		2.2.1. Safety Regulations and Instruction for Operation of the Machine ........................ 41
			2.2.1.1. Beginning of Compaction Works .................................................... 41
			2.2.1.2. Operation in Danger Space ........................................................ 41
			2.2.1.3. Principles of Safe Operation ..................................................... 42
		2.2.2. Requirements for Driver's Qualification ................................................ 43
		2.2.3. Obligations of the Driver .............................................................. 43
		2.2.4. Prohibited Activities .................................................................. 45
		2.2.5. Safety Labels and Signs at the Machine ................................................. 46
	2.3. Environmental and Hygienical Principle ....................................................... 50
		2.3.1. Hygienical Principles .................................................................. 50
		2.3.2. Environmental Principles ............................................................... 50
	2.4. Conservation and Storing ..................................................................... 51
		2.4.1. Short-Time Conservation and Storing (1-2 months) ....................................... 51
		2.4.2. Conservation and Storing Longer Than 2 Months .......................................... 51
		2.4.3. Deconservation And Inspection Of New Machine ........................................... 52
	2.5. Liquidation of the Machine After Termination of Its Service Life ............................. 53
	2.6. Instruments, Indicators and Controls ......................................................... 54
	2.7. Operating and Using the Machine .............................................................. 68
		2.7.1.  Controlling the Basic Functions of the Machine ........................................ 68
			2.7.1.1. Starting the Engine .............................................................. 68
			2.7.1.2. Riding the Machine  .............................................................. 68
			2.7.1.3. Travel with Vibration - Fig. 2.16 ................................................ 69
			2.7.1.4. Stopping the Machine and the Engine  - Fig. 2.16 ................................. 69
			2.7.1.5. Before Leaving the Machine ....................................................... 70
			2.7.1.6. Emergency Stopping ............................................................... 70
			2.7.1.7. Machine travel in a difficult terrain ............................................ 70
			2.7.1.8. Travel of machine with differential lock ASC   ................................... 71
		2.7.2.  Operating the Machine in the Running-in Period ........................................ 72
		2.7.3. Lifting the driver's station and the hood .............................................. 72
		2.7.4. Dozing Blade  .......................................................................... 74
		2.7.5. Protective Frame ....................................................................... 76
		2.7.6. Padfoot Segments ....................................................................... 76
		2.7.7. Filling the Tires with Liquid .......................................................... 78
		2.7.8. Air Condition System ................................................................... 79
	2.8. Transport of the Machine ..................................................................... 80
		2.8.1. Traveling at the Jobsite ............................................................... 80
		2.8.2. Transport on Public Roads .............................................................. 80
		2.8.3. Transport of the machine by rail ....................................................... 81
		2.8.4. Loading the Roller ..................................................................... 81
		2.8.5. Dismantling the Cabin .................................................................. 82
		2.8.6. Towing the Machine ..................................................................... 83
	2.9. Using the machine under special conditions ................................................... 86
		2.9.1. Travel with vibration on compacted and hard materials .................................. 86
		2.9.2. Use at Difficult Climatic Conditions ................................................... 86
			2.9.2.1. Use at Low Ambient Temperatures .................................................. 86
			2.9.2.2. Use at High Temperatures and High Humidity ....................................... 87
			2.9.2.3. Use at High Altitude ............................................................. 87
		2.9.3. Use at Extremely Dusty Environment ..................................................... 88
		2.9.4. Compaction near to constructions or underground ingeneers nets and cables .............. 88
3. AIR - CONDITIONING SYSTEM .......................................................................... 89
	3.1. Basic parts of the air conditioning circuit .................................................. 90
	3.2. Air conditioning operation ................................................................... 91
	3.3. Maintenance .................................................................................. 92
	3.4. Troubles ..................................................................................... 93
	3.5. Safety Rules ................................................................................. 93
4. LUBRICATION AND MAINTENANCE MANUAL ................................................................. 95
	4.1. Specification of Fluids ...................................................................... 96
		4.1.1. Engine Oil  ............................................................................ 96
		4.1.2. Fuel  .................................................................................. 97
		4.1.3. Hydraulic Oil  ......................................................................... 98
		4.1.4. Gear-Box Oil  .......................................................................... 98
		4.1.5. Lubrication Grease  .................................................................... 99
		4.1.6. Coolant  ............................................................................... 99
		4.1.7. Liquid for the Windscreen Washer ....................................................... 99
	4.2. Fluids   .....................................................................................100
	4.3. Lubrication Chart ............................................................................101
	4.4. Safety Standards at Lubrication and Maintenance ..............................................103
		4.4.1. Safety at Maintenance of the Machine ...................................................103
		4.4.2. Fire Prevention Regulations ............................................................103
		4.4.3. Environmental and Hygienical Principles ................................................104
			4.4.3.1. Hygienical Principles ............................................................104
			4.4.3.2. Environmental Principles  ........................................................104
	4.5. Lubrication and Maintenance Chart ............................................................106
	4.6. Individual Operations of Lubrication and Maintenance .........................................108
		Every 20 Hours or Daily .......................................................................108
			4.6.1. Inspection, Replenishing of Engine Oil .............................................108
			4.6.2. Inspection of the Engine Drive Belt ................................................109
			4.6.3. Inspection of the Fan ..............................................................109
			4.6.4. Inspection, Replenishing of Coolant ................................................110
			4.6.5. Inspection of the Dust Filter ......................................................111
			4.6.6. Inspection of Fuel Level, Refueling ................................................111
			4.6.7. Inspection of Clogging Of The Hydraulic Filter .....................................112
			4.6.8. Inspection of Warning and Safety Devices ...........................................112
		Every 100 Hours ...............................................................................113
			4.6.9. Inspection of Tire Inflation .......................................................113
			4.6.10. Inspection, Replenishing of Hydraulic Oil .........................................114
		Every 250 Hours or Once in 3 Months ...........................................................115
			4.6.11. Exchange of Engine Oil ............................................................115
			4.6.12. Inspection of Inlet Branch of the Engine ..........................................116
			4.6.13. Inspection of Cooling System of the Engine ........................................116
			4.6.14. Inspection of the Batteries .......................................................116
			4.6.15.  Inspection of the Underpressure Switch of Air Cleaner ............................118
			4.6.16. Lubrication of the Machine ........................................................118
			4.6.17. Inspection Of Oil Level In The Vibrator ...........................................121
			4.6.18. Inspection Of Oil Level In The Gear-Box ...........................................122
		Every 500 Hours or Once in 6 Month ............................................................123
			4.6.19. Exchange of the Fuel Filter Elements ..............................................123
			4.6.20. Inspection of Coolant Concentration ...............................................124
			4.6.21. Re-Tightening of the Wheel Nuts ...................................................124
		Every 1000 Hours or Once a Year ...............................................................125
			4.6.22. Checking and adjusting valve clearance ............................................125
			4.6.23. Inspection of the Drive Belt ......................................................127
			4.6.24. Oil change in the gear box ........................................................128
			4.6.25. Inspection of the Damping System ..................................................129
			4.6.26. Cleaning the Fuel Tank ............................................................130
		Every 2000 Hours or Every 2 Years .............................................................131
			4.6.27. Exchange Of Oil In The Vibrator ...................................................131
			4.6.28. Exchange of Hydraulic Oil .........................................................132
			4.6.29. Inspection And Cleaning Of The Suction Basket Of The Hood & Cab Lifting System ....137
			4.6.30. Exchange of Coolant ...............................................................138
			4.6.31. Inspection of the Torsional Vibrations Damper .....................................140
			4.6.32. Checking coolant in the drum ......................................................140
		Maintenance - As Needed .......................................................................141
			4.6.33. Cleaning, Exchange of the Air Filter Elements .....................................141
			4.6.34. Cleaning the Machine ..............................................................142
			4.6.35. Cleaning The Engine Radiator And Hydraulic Oil Cooler .............................143
			4.6.36. Cleaning The Dust Filter Of Cab Ventilation .......................................143
			4.6.37. Cleaning the Fuel Separator .......................................................144
			4.6.38. Deareation Of The Fuel System .....................................................145
			4.6.39. Adjustment Of Scrapers ............................................................147
			4.6.40. Inspection, Re-Tightening of Bolted Connections ...................................148
	4.7. Records of Accomplished Operations ...........................................................152
	4.8. Accessories  .................................................................................156

Questions? Email us: [email protected]

S.M