STA Roller VV 1100 and VV 1500 VIBRATORY ROLLERS ENGINE CUMMINS TIER II OPERATING MANUAL – PDF DOWNLOAD
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STA Roller VV 1100 and VV 1500 VIBRATORY ROLLERS ENGINE CUMMINS TIER II OPERATING MANUAL – PDF DOWNLOAD
Language : English
Pages : 195
Downloadable : Yes
File Type : PDF
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STA Roller VV 1100 and VV 1500 VIBRATORY ROLLERS ENGINE CUMMINS TIER II OPERATING MANUAL – PDF DOWNLOAD
Introduction
Single drum vibratory rollers of line VV 1100, VV 1500 are outstanding by their up-to-date design, adopted technologies, as well as modern styling. These machines offer maximal comfort to the operator, are easy to operate, extremely reliable and require minimal maintenance. The utilized frequency, amplitude and centrifugal force of vibration were optimized by means of compaction tests to reach extra high compaction effect on various materials
TABLE OF CONTENTS:
STA Roller VV 1100 and VV 1500 VIBRATORY ROLLERS ENGINE CUMMINS TIER II OPERATING MANUAL – PDF DOWNLOAD
OPERATING MANUAL......................................................................................................... 1 CONTENT.............................................................................................................. 6 1. SPECIFICATION MANUAL.............................................................................................. 11 1.1.Basic Data................................................................................................... 12 1.2.Dimension Chart.............................................................................................. 14 1.3.Technical Data............................................................................................... 22 1.3.1.Weights................................................................................................ 22 1.3.2.Travel Parameters...................................................................................... 26 1.3.3.Vibration.............................................................................................. 28 1.3.4.Engine................................................................................................. 28 1.3.5.Axle................................................................................................... 29 1.3.6.Brakes................................................................................................. 29 1.3.7.Steering............................................................................................... 29 1.3.8.Vibratory Drum......................................................................................... 30 1.3.9.Hydrostatic Drive of Travel............................................................................ 30 1.3.10.Hydrostatic Drive of Vibration........................................................................ 31 1.3.11.Hydraulic Oil Tank.................................................................................... 31 1.3.12.Lifting and lowering of the Hood and the Cabin........................................................ 31 1.3.13.Cooling System of Hydraulic Oil....................................................................... 31 1.3.14.Fluids................................................................................................ 32 1.3.15.Electrical Installation............................................................................... 32 1.3.16.Safety Devices........................................................................................ 32 1.3.17.Hygienical Data....................................................................................... 33 1.3.18.Requirements of Traffic Regulations................................................................... 33 1.3.19.Accessories........................................................................................... 34 Notes............................................................................................................ 37 2. OPERATING INSTRUCTIONS ........................................................................................... 39 2.1. Safety Regulations ......................................................................................... 41 2.1.1. Safety Regulations and Instruction for Operation of the Machine ...................................... 41 2.1.1.1. Beginning of Compaction Works .................................................................. 41 2.1.1.2. Operation in an imperiled area ................................................................. 41 2.1.1.3. Work safety precepts on behalf of the operator ................................................. 42 2.1.2. Requirements for the competence of the driver ....................................................... 43 2.1.3. The driver's duties .................................................................................. 43 2.1.4. Forbidden actions .................................................................................... 45 2.1.5. Safety signs and symbols marked on the machine ....................................................... 46 2.2. Environmental and Hygienical Principle ..................................................................... 50 2.2.1. Health rules ......................................................................................... 50 2.2.2. Ecological rules ..................................................................................... 50 2.3. Conservation and Storing ................................................................................... 51 2.3.1. Short-term storage of 1 to 2 months .................................................................. 51 2.3.2. Conservation and storage for more than 2 months ...................................................... 51 2.3.3. De-conservation and inspection of brand new machines ................................................. 52 2.4. Liquidation of the Machine After Termination of Its Service Life ........................................... 53 2.5. Description of the machine ................................................................................. 55 2.6. Controls and control devices ............................................................................... 56 2.7. Controlling and operation of the machine ................................................................... 84 2.7.1. Starting the engine .................................................................................. 84 2.7.2. Travel and reversing without vibrations .............................................................. 86 2.7.3. Travel with vibration ................................................................................ 88 2.7.4. Stopping the machine and engine ...................................................................... 89 2.7.5. Emergency stopping ................................................................................... 90 2.7.6. Dead parking of the machine .......................................................................... 91 2.7.7. Troubleshooting according to flashing codes .......................................................... 92 2.7.8. ASC function ......................................................................................... 93 2.7.9. Blade ................................................................................................ 94 2.7.10. Lifting driver's stand and bonnet ................................................................... 98 2.8. Shifting the machine (transport) ...........................................................................102 2.8.1. Transporting the machine on its own ..................................................................102 2.8.2. Transporting the machine on public roads .............................................................102 2.8.3. Transporting the machine by rail .....................................................................103 2.8.4. Loading the machine ..................................................................................104 2.8.5. Dismantling cabin and ROPS frame .....................................................................106 2.9. Using the machine under special conditions .................................................................108 2.9.1. Towing ...............................................................................................108 2.9.2. Driving with vibrations on compacted and hard material ...............................................111 2.9.3. Using the machine under heavy weather conditions .....................................................112 2.9.3.1. Operating the machine under low temperature ....................................................112 2.9.3.2. Operating the machine at higher temperature and humidity .......................................113 2.9.3.3. Operating the machine in higher altitude .......................................................114 2.9.3.4. Operating the machine in extremely dusty conditions ............................................114 2.9.4. Filling tyres with water .............................................................................115 2.9.5. Installing air conditioner ...........................................................................117 Notes............................................................................................................118 3. Air conditioner ..................................................................................................121 Descriptions ....................................................................................................122 Main parts of air conditioning circuit ..........................................................................122 Operating air conditioner .......................................................................................123 Maintenance .....................................................................................................124 Troubleshooting .................................................................................................125 Safety .........................................................................................................125 Notes............................................................................................................126 4. MAINTENANCE MANUAL ...............................................................................................127 4.1. Safety Standards at Lubrication and Maintenance ............................................................129 4.1.1. Safety during maintenance ............................................................................129 4.1.2. Fire safety during changing contents ................................................................129 4.1.3. Environmental and health regulations .................................................................130 4.1.3.1. Health regulations .............................................................................130 4.1.3.2. Environmental principles .......................................................................130 4.2. Specification of fluids ....................................................................................131 4.2.1. Engine oil ...........................................................................................131 4.2.2. Fuel .................................................................................................132 4.2.3. Coolant .............................................................................................132 4.2.4. Hydraulic oil ........................................................................................133 4.2.5. Gearbox oil .........................................................................................134 4.2.6. Lubricating grease ...................................................................................134 4.2.7. Windshield washer liquid ............................................................................134 4.3. Fills .....................................................................................................135 4.4. Lubrication and Maintenance Chart .......................................................................... 0 4.5. Lubrication Chart ..........................................................................................138 4.6. Individual Operations of Maintenance .......................................................................139 Every 20 Hours or Daily .....................................................................................140 4.6.1. Checking the amount of oil in the engine ........................................................140 4.6.2. Checking cooling liquid of the engine ...........................................................141 4.6.3. Checking oil in the hydraulic tank ...............................................................142 4.6.4. Checking the engine belt .........................................................................143 4.6.5. Checking the condition of the ventilator .........................................................143 4.6.6. Checking the engine inlet piping .................................................................143 4.6.7. Checking the vacuum valve of the air cleaner ....................................................144 4.6.8. Checking fuel level ..............................................................................145 4.6.9. Cleaning the water separator .....................................................................146 4.6.10. Checking warning and control devices ...........................................................147 Every 100 Hours .............................................................................................148 4.6.11. Checking the tyre pressure ......................................................................148 Every 250 Hours or Once in 3 Months .........................................................................149 4.6.12. Engine oil exchange .............................................................................149 4.6.13. Checking the injection pump .....................................................................151 4.6.14. Checking the cooling circuit of the engine ......................................................152 4.6.15. Checking batteries ..............................................................................152 4.6.16. Checking the function of vacuum switch of the air cleaner .......................................154 4.6.17. Lubrication of the machine ......................................................................155 4.6.18. Checking oil in the vibrator ....................................................................158 4.6.19. Checking oil in gearboxes .......................................................................159 Every 500 Hours or Once in 6 Month ..........................................................................160 4.6.20. Engine fuel filter exchange ....................................................................160 4.6.21. Checking cooling liquid .........................................................................161 4.6.22. Checking tightening bolts of wheel ..............................................................162 Every 1000 Hours or Once a Year .............................................................................163 4.6.23. Checking and adjusting the valve clearance ......................................................163 4.6.24. Checking the engine belt ........................................................................165 4.6.25. Exchanging oil in gearboxes .....................................................................166 4.6.26. Checking the damping system .....................................................................168 4.6.27. Cleaning the fuel tank ..........................................................................169 Every 2000 Hours or Every 2 Years ...........................................................................170 4.6.28. Oil exchange in the vibrator ....................................................................170 4.6.29. Exchanging hydraulic oil and filter .............................................................170 4.6.30. Cleaning of the suction strainer of lifting and lowering of the bonnet and the driver's post ....175 4.6.31. Exchanging the engine cooling liquid ............................................................176 4.6.32. Checking torsion vibration damper of the engine .................................................178 Maintenance - As Needed .....................................................................................179 4.6.33. Cleaning and exchanging cleaner elements of air cleaner .........................................179 4.6.34. Cleaning the engine radiator and hydraulic oil ..................................................182 4.6.35. Cleaning the air cleaner of cabin ventilation ...................................................182 4.6.36. Cleaning the machine ............................................................................183 4.6.37. Deaerating the fuel system ......................................................................184 4.6.38. Adjusting scrapers .............................................................................185 4.6.39. Checking and tightening bolted joints ...........................................................186 4.7. Defects ...................................................................................................190 4.8. Appendixes ................................................................................................192 EC DECLARATION OF CONFORMITY.....................................................................................194
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