STA Compactor VV 700 VV 910 Line of Vibratory Rollers Operation Manual – PDF DOWNLOAD

Description

STA Compactor VV 700 VV 910 Line of Vibratory Rollers Operation Manual – PDF DOWNLOAD

FILE DETAILS:

STA Compactor VV 700 VV 910 Line of Vibratory Rollers Operation Manual – PDF DOWNLOAD

Language : English
Pages : 184
Downloadable : Yes
File Type : PDF

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DESCRIPTION:

STA Compactor VV 700 VV 910 Line of Vibratory Rollers Operation Manual – PDF DOWNLOAD

Introduction

Single drum vibratory rollers of line VV 700, VV 910 are outstanding by their up-to-date design, adopted technologies, as well as modern styling. These machines offer maximal comfort to the operator, are easy to operate, extremely reliable and require minimal maintenance. The utilized frequency, amplitude and centrifugal force of vibration were optimized by means of compaction tests to reach extra high compaction effect on various materials

TABLE OF CONTENTS:

STA Compactor VV 700 VV 910 Line of Vibratory Rollers Operation Manual – PDF DOWNLOAD

OPERATION MANUAL...........................................................................................................  1
	CONTENT:   ............................................................................................................  4
	1. SPECIFICATION MANUAL ...............................................................................................  9
		1.1. Basic Data  .................................................................................................. 10
		1.2. Dimension Chart .............................................................................................. 12
		1.3. Technical Data  .............................................................................................. 20
			1.3.1. Weights ................................................................................................ 20
			1.3.2. Travel Parameters ...................................................................................... 24
			1.3.3. Vibration .............................................................................................. 26
			1.3.4. Engine ................................................................................................. 26
			1.3.5. Axle ................................................................................................... 27
			1.3.6. Brakes ................................................................................................. 27
			1.3.7. Steering ............................................................................................... 27
			1.3.8. Vibratory Drum ......................................................................................... 28
			1.3.9. Hydrostatic Drive of Travel ............................................................................ 28
			1.3.10. Hydrostatic Drive of Vibration ........................................................................ 28
			1.3.11. Hydraulic Oil Tank .................................................................................... 28
			1.3.12. Manual tilting of the Hood and the Cabin .............................................................. 29
			1.3.13. Cooling System of Hydraulic Oil ....................................................................... 29
			1.3.14. Fluids ................................................................................................ 29
			1.3.15. Electrical Installation ............................................................................... 29
			1.3.16. Safety Devices ........................................................................................ 29
			1.3.17. Hygienical Data ....................................................................................... 30
			1.3.18. Requirements of Traffic Regulations ................................................................... 30
			1.3.19. Accessories ........................................................................................... 31
	2. OPERATION MANUAL ................................................................................................... 33
		2.1. Description of the machine  .................................................................................. 34
			2.1.1. Drum section ........................................................................................... 35
			2.1.2. Hinge .................................................................................................. 35
			2.1.3. Tractor section ........................................................................................ 35
		2.2. Safety Regulations ........................................................................................... 41
			2.2.1. Safety Regulations and Instruction for Operation of the Machine ........................................ 41
				2.2.1.1. Beginning of Compaction Works .................................................................... 41
				2.2.1.2. Operation in an imperiled area ................................................................... 41
				2.2.1.3. Work safety precepts on behalf of the operator ................................................... 42
			2.2.2. Requirements for the competence of the driver  ......................................................... 43
			2.2.3. The driver's duties .................................................................................... 43
			2.2.4. Forbidden actions ...................................................................................... 45
			2.2.5. Safety notices and signs used on the machine  .......................................................... 46
		2.3. Environmental and Hygienical Principle ....................................................................... 50
			2.3.1. Health rules ........................................................................................... 50
			2.3.2. Ecological rules ....................................................................................... 50
		2.4. Conservation and Storing ..................................................................................... 51
			2.4.1. Short-term storage of 1 to 2 months .................................................................... 51
			2.4.2. Conservation and storage for more than 2 months ........................................................ 51
			2.4.3. De-conservation and inspection of brand new machines ................................................... 52
		2.5. Liquidation of the Machine After Termination of Its Service Life ............................................. 53
		2.6. Controls and operating devices ............................................................................... 54
		2.7. Operating and Using the Machine .............................................................................. 77
			2.7.1. Starting the engine .................................................................................... 77
			2.7.2. Travel and backing-up .................................................................................. 79
			2.7.3. Travel with vibration on ............................................................................... 81
			2.7.4. Stopping the machine and the engine .................................................................... 82
			2.7.5. Parking the machine  ................................................................................... 82
			2.7.6. Emergency stoppage of the machine  ..................................................................... 83
			2.7.7. Machine travel in a difficult terrain .................................................................. 83
			2.7.8. Travel of machine with differential lock ASC   ......................................................... 84
			2.7.9. Lifting the driver's station and the hood .............................................................. 85
			2.7.10. Lugged segments ....................................................................................... 90
			2.7.11. Filling the tires with water .......................................................................... 93
			2.7.12. Air conditioning ...................................................................................... 94
		2.8. Machine transportation ....................................................................................... 95
			2.8.1. Transportation of the machine on public roads .......................................................... 95
			2.8.2. Machine transportation by rail ......................................................................... 96
			2.8.3. Loading of the machine  ................................................................................ 97
			2.8.5. Removal of the cab and/or ROPS  ........................................................................ 98
			2.8.6. Towing the machine  .................................................................................... 99
		2.9. Using the machine under special conditions ...................................................................102
			2.9.1. Travel with vibration on the compacted and hard materials ..............................................102
			2.9.2.  Using the machine under severe weather conditions .....................................................103
				2.9.2.1. Working at low temperatures ......................................................................103
				2.9.2.2. Work at elevated temperature and humidity ........................................................104
				2.9.2.3. Working at higher elevations above sea level .....................................................105
			2.9.3. Working in a very dusty environment ....................................................................105
			2.9.4. Compacting near building construction or service networks and cables. ..................................105
	3. AIR - CONDITIONING SYSTEM ..........................................................................................107
		3.1. Basic parts of the air conditioning circuit ..................................................................108
		3.2. Air conditioning operation ...................................................................................109
		3.3. Maintenance ..................................................................................................110
		3.4. Troubles .....................................................................................................111
		3.5. Safety Rules .................................................................................................111
	4. LUBRICATION AND MAINTENANCE MANUAL .................................................................................113
		4.1. Filling specifications .......................................................................................114
			4.1.1. Engine oil  ............................................................................................114
			4.1.2. Fuel   .................................................................................................115
			4.1.3. Hydraulic oil  .........................................................................................116
			4.1.4. Gearbox oil  ...........................................................................................117
			4.1.5. Lubricating grease  ....................................................................................118
			4.1.6. Coolant  ...............................................................................................118
			4.1.7. Windshield washer liquid  ..............................................................................119
		4.2. Safety Standards at Lubrication and Maintenance ..............................................................121
			4.2.1. Safety during maintenance ..............................................................................121
			4.2.2. Fire safety during changing  contents ..................................................................121
			4.2.3. Environmental and health regulations ...................................................................122
				4.2.3.1. Health regulations ...............................................................................122
				4.2.3.2. Environmental principles .........................................................................122
		4.3. Fills   ......................................................................................................123
		4.4. Lubrication Chart ............................................................................................125
		4.5. Lubrication and Maintenance Chart ............................................................................126
		4.6. Individual Operations of Lubrication and Maintenance .........................................................128
			Every 20 Hours or Daily .......................................................................................129
				4.6.1.  Checking and adding oil in the engine .............................................................129
				4.6.2. Checking the condition of the engine belt ..........................................................130
				4.6.3. Checking the condition of the fan ..................................................................130
				4.6.4.  Checking and adding coolant to the engine .........................................................131
				4.6.5.  Checking the dust valve of the air cleaner ........................................................132
				4.6.6. Checking and adding fuel ...........................................................................132
				4.6.7.  Checking for clogging of  hydraulic oil pressure filter ...........................................133
				4.6.8.  Checking warning and control devices ..............................................................134
			Every 100 Hours ...............................................................................................136
				4.6.9. Checking the tire pressure .........................................................................136
				4.6.10.  Checking and adding oil to hydraulic tank ........................................................137
			Every 250 Hours or Once in 3 Months ...........................................................................138
				4.6.11. Engine oil change .................................................................................138
				4.6.12. Checking the manifold of the engine  ..............................................................139
				4.6.13. Checking the cooling loop of the engine ...........................................................140
				4.6.14. Checking the condition of batteries ...............................................................140
				4.6.15. Checking the function of vacuum switch of the air cleaner .........................................143
				4.6.16. Lubrication of the machine ........................................................................144
				4.6.17. Checking the amount of oil in the vibrator ........................................................147
				4.6.18. Checking the amount of oil in the gearbox .........................................................148
			Every 500 Hours or Once in 6 Month ............................................................................149
				4.6.19.  Engine fuel filter change ........................................................................149
				4.6.20. Checking coolant ..................................................................................150
				4.6.21. Tightening wheel nuts .............................................................................152
			Every 1000 Hours or Once a Year ...............................................................................153
				4.6.22. Checking and adjusting  valve clearance ...........................................................153
				4.6.23. Checking the engine belt ..........................................................................155
				4.6.24. Oil change in the gearbox .........................................................................156
				4.6.25. Checking the damping system .......................................................................157
				4.6.26. Cleaning the fuel tank ............................................................................158
			Every 2000 Hours or Every 2 Years .............................................................................159
				4.6.27. Oil change in the vibrator ........................................................................159
				4.6.28. Hydraulic oil change ..............................................................................160
				4.6.29.  Cleaning of the suction strainer of lifting and lowering of the hood and the driver's station ....164
				4.6.30. Changing the engine coolant .......................................................................165
				4.6.31. Checking torsion vibration damper of the engine ...................................................167
			Maintenance - As Needed .......................................................................................168
				4.6.32. Cleaning and exchanging cleaner cartridges of air cleaner .........................................168
				4.6.33. Cleaning the machine ..............................................................................170
				4.6.34. Cleaning the engine and hydraulic oil radiator ....................................................171
				4.6.35. Cleaning the air cleaner of cab ventilation .......................................................171
				4.6.36. Cleaning the fuel separator .......................................................................172
				4.6.37. Venting the fuel system ...........................................................................173
				4.6.38.  Adjusting scrapers ...............................................................................175
				4.6.39. Checking and tightening bolted screw joints .......................................................176
	4.7. Records of Accomplished Operations ...............................................................................180

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