Sprinter 2005 VA Parts Manual – PDF DOWNLOAD

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Sprinter 2005 VA Parts Manual – PDF DOWNLOAD

FILE DETAILS:

Sprinter 2005 VA Parts Manual – PDF DOWNLOAD

Language : English
Pages : 767
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Sprinter 2005 VA Parts Manual – PDF DOWNLOAD

2005VA 1
Return to Model Year Index 0
Return to 2005 Vehicle Family Index 0
VIN PLATE DECODING INFORMATION 1
Group – 2 Front Suspension & Drive 2
Front Suspension 2
Fig 2-110 –> Front Control Arms, Knuckles, Bearings and Hubs 3
Fig 2-120 –> Front Shocks 5
Fig 2-130 –> Front Stabilzer Bar 7
Fig 2-140 –> Front Spring 10
Group – 3 Rear Axle 14
Rear Axle 14
Fig 3-110 –> Differential Assembly,Rear 15
Differential and Housing 0
Fig 3-210 –> Internal Differential Parts,Rear 16
Fig 3-220 –> Differential Housing,Rear 19
Fig 3-230 –> Axle Shaft and Wheel Bearings,Single Rear Wheels 21
Fig 3-240 –> Axle Shaft and Wheel Bearings,Dual Rear Wheels 22
Rear Axle Vent 0
Fig 3-310 –> Vent,Rear Axle 23
Group – 4 Parking Brake 24
Parking Brake Lever and Cables 24
Fig 4-110 –> Parking Brake Lever Assembly 25
Fig 4-120 –> Parking Brake Assembly 33
Group – 5 Service Brakes 35
Front Brakes 35
Fig 5-110 –> Brakes, Front 36
Rear Brakes 0
Fig 5-210 –> Brakes,Rear,272MM / [2500] Series 38
Fig 5-220 –> Brakes,Rear,285MM / [3500] Series 40
Power Brake Booster 41
Fig 5-310 –> Booster 42
Fig 5-320 –> Vacuum Lines 43
Fig 5-330 –> Vacuum Reservoir 46
Brake Master Cylinder 47
Fig 5-410 –> Master Cylinder 48
Fig 5-420 –> Hydraulic Control Unit and ABS Module 52
Brake Lines and Hoses 54
Fig 5-510 –> Lines,Brake,With ABS,2500/3500 Series 55
Fig 5-520 –> Brake, Power Regulator 63
Brake Pedals 66
Fig 5-610 –> Pedal Brake 67
Group – 7 Cooling 70
Radiator and Related Parts 70
Fig 7-120 –> Radiator And Related parts 71
Fig 7-130 –> Charge Air Intercooler 75
Water Pump and Related Parts 0
Fig 7-210 –> Water Pump And Related Parts 77
Pulleys and Related Parts 0
Fig 7-410 –> Drive pulleys 79
Drive Belts 0
Fig 7-520 –> Drive Belts 81
Lines, Transmission Oil Cooler 81
Fig 7-610 –> Oil Cooler Lines 82
Grilles 84
Fig 7-710 –> Grille And Related Parts 85
Group – 8 Electrical 87
Starters 88
Fig 8-105 –> Starters & Mounting 89
Alternators 89
Fig 8-205 –> Alternators (Generator) 90
Modules 90
Fig 8-405 –> Modules Seating Area 91
Fig 8-410 –> Modules and Related Parts 95
Relays 0
Fig 8-505 –> Under Seat – Relays & Fuses101
Fig 8-510 –> Instrument Panel – Relays & Fuses109
Sensors116
Fig 8-605 –> Sensors Engine117
Fig 8-610 –> Sensors – Drivetrain120
Fig 8-615 –> Sensors – Brakes124
Fig 8-620 –> Sensors Ambient Temperature and Rain127
Single Board Engine Controllers127
Fig 8-715 –> Powertrain Control128
Switches129
Fig 8-805 –> Switches – Instrument Panel130
Fig 8-810 –> Switches -Steering Column138
Fig 8-815 –> Switches – Doors141
Fig 8-820 –> Switch Brake and Clutch146
Horns148
Fig 8-905 –> Horns & Alarm149
Battery Tray and Cables149
Fig 8-1005 –> Battery Tray & Cables150
Lamps – Front, Rear and Courtesy 0
Fig 8-1105 –> Lamps – Front End162
Fig 8-1110 –> Lamps – Rear End170
Fig 8-1115 –> Lamps Rear End Cab and Chassis Vehicles175
Fig 8-1120 –> Lamps Interior Passenger Van177
Fig 8-1125 –> Lamps Interior Cargo Van178
Fig 8-1130 –> Lamp – Bulbs184
Wiring-Engine & Related Parts 0
Fig 8-1205 –> Wiring – Engine187
Wiring-Headlamp to Dash 0
Fig 8-1305 –> Wiring – Headlamp & Dash189
Wiring-Instrument Panel193
Fig 8-1405 –> Wiring – Instrument Panel194
Wiring-Body & Accessories 0
Fig 8-1505 –> Wiring – Body & Accessories198
Wiring Repair206
Fig 8-1605 –> Connectors Engine Compartment207
Fig 8-1610 –> Connectors Body211
Fig 8-1615 –> Connectors Roof217
Fig 8-1620 –> Connectors Front Doors220
Fig 8-1625 –> Connectors Rear Doors224
Fig 8-1630 –> Connectors Seating Area226
Air Bag Systems227
Fig 8-1705 –> Air Bag System Drivers Side228
Fig 8-1710 –> Air Bag System Passenger Side231
Park Assist232
Fig 8-1805 –> Park Assist, Back up Detection System233
Spark Plugs-Cables-Coils234
Fig 8-1910 –> Glow Plugs235
Group – 08A Instrument Panel and Radios and Consoles236
Instrument Panel236
Fig 08A-105 –> Instrument Panel237
Fig 08A-110 –> Instrument Panel Bezel and Related Parts243
Fig 08A-115 –> Ash Reciever and Glove Box251
Fig 08A-120 –> Instrument Panel Cover and Related Parts255
Fig 08A-125 –> Instrument Panel Reinforcement261
Instrument Panel Cluster262
Fig 08A-205 –> Instrument Panel Cluster263
Radio, Antenna, and Speakers 0
Fig 08A-305 –> Radio265
Fig 08A-310 –> Antenna267
Fig 08A-315 –> Speakers270
Consoles272
Fig 08A-405 –> Console Cup Holder273
Group – 9 Engine Mounting275
Engine Mounting275
Fig 9-110 –> Engine Mounting276
Fig 9-120 –> Transmission Mounting278
Group – 27LD-HO 27L Diesel – Mercedes Benz [EX8]280
Engine Identification281
Fig 27LD-HO-110 –> Engine Assemblies282
Cylinder Head 0
Fig 27LD-HO-210 –> Cylinder Head283
Fig 27LD-HO-220 –> Cylinder Head Cover284
Cylinder Block 0
Fig 27LD-HO-310 –> Cylinder Block and Related Parts285
Crankshaft, Piston and Drive Plate 0
Fig 27LD-HO-410 –> Crankshaft and Pistons286
Camshafts and Valves 0
Fig 27LD-HO-510 –> Camshaft and Valves288
Timing Belt and Cover 0
Fig 27LD-HO-610 –> Timing Cover and Chain289
Fig 27LD-HO-620 –> Vaccum Pump291
Engine Oiling 0
Fig 27LD-HO-710 –> Oil Pump292
Fig 27LD-HO-720 –> Oil Cooler and Filter293
Fig 27LD-HO-730 –> Oil Pan294
Fig 27LD-HO-740 –> Turbo, Oil Feed and Return Lines295
Manifolds 0
Fig 27LD-HO-810 –> Intake Manifold296
Fig 27LD-HO-820 –> Exhaust Manifold297
Crankcase Ventilation 0
Fig 27LD-HO-910 –> Crankcase Ventilation298
Group – 11 Exhaust299
Exhaust System299
Fig 11-110 –> Exhaust System300
Heat Shields303
Fig 11-210 –> Heat Shields Exhaust304
Group – 13 Frames and Bumpers306
Frames306
Fig 13-105 –> Front Frame Rails307
Fig 13-110 –> Side Frame Rails and Crossmembers 2500313
Fig 13-120 –> Side Frame Rails and Crossmembers 3500317
Fig 13-130 –> Brackets, Frame To Body Supports320
Front Bumper and Fascia322
Fig 13-230 –> Bumper, Front323
Rear Bumper and Fascia 0
Fig 13-320 –> Bumper, Rear326
Trailer Tow 0
Fig 13-610 –> Rear Hitch329
Fig 13-620 –> Trailer Tow331
Group – 14 Fuel333
Tank, Fuel333
Fig 14-110 –> Fuel Tank334
Fuel Tank Filler Tube334
Fig 14-210 –> Fuel Tank Filler Tube335
Fuel Lines337
Fig 14-310 –> Fuel Lines338
Fig 14-320 –> Fuel Line and Filter342
Fuel Rail 0
Fig 14-410 –> Injection System [EX8]343
Fuel Pump and Sending Unit 0
Fig 14-510 –> Fuel Module344
Fuel Injection Pump & Turbo Charger345
Fig 14-610 –> Fuel Injection Pump [EX8]346
Fig 14-630 –> Turbo Charger347
Fig 14-635 –> Turbo Charger Heat Shield348
Air Cleaner349
Fig 14-810 –> Air Cleaner350
Accelerator Pedal354
Fig 14-1110 –> Accelerator Pedal355
Group – 16 Propeller Shafts and U-Joints356
Propeller Shaft356
Fig 16-120 –> Shaft,Propeller,Rear,2 Piece357
Fig 16-130 –> Shaft,Propeller,Rear,3 Piece361
Group – 17 Rear Suspension365
Rear Suspension365
Fig 17-110 –> Rear Shocks366
Fig 17-120 –> Rear Springs, 2500 Series370
Fig 17-130 –> Rear Springs, 3500 Series375
Rear Stabilizer 0
Fig 17-210 –> Stabilizer Bar,Rear377
Group – 19 Steering380
Steering Wheel380
Fig 19-110 –> Steering Wheel and Related381
Steering Column384
Fig 19-210 –> Column Steering and Related385
Steering Gear388
Fig 19-310 –> Gear – Steering389
Power Steering Pump390
Fig 19-510 –> Pump and Pulley, Steering391
Power Steering Hoses 0
Fig 19-710 –> Hoses Steering and Related392
Group – NAG1 Automatic Transmission 5 Speed [DGJ]397
Transmission Assembly397
Fig NAG1-110 –> Automatic Transmission398
Case and Extension398
Fig NAG1-210 –> Case and Related Parts399
Oil Pump 0
Fig NAG1-310 –> Housing, Converter & Pump, Oil402
Gear Train 0
Fig NAG1-410 –> Laminated Brake and Front Support – [B1]403
Fig NAG1-420 –> Gear Train, Front Planetary Clutch – [K-1]404
Fig NAG1-430 –> Carrier, Planetary – [K1] – [VPLS]405
Fig NAG1-440 –> Clutch – Output Shaft – [K2]406
Fig NAG1-450 –> Center & Rear Planetary Set – Output Shaft – [408
Fig NAG1-460 –> Clutch – [K3]409
Fig NAG1-470 –> Multiple Disc Brake – [B2 & B3]410
Fig NAG1-480 –> Multiple Disc Brake – [B2 & B3]411
Fig NAG1-490 –> Multiple Disc Brake – [B2 & B3]412
Valve Body 0
Fig NAG1-710 –> Electronic – Hydraulic Control413
Gearshift Controls 0
Fig NAG1-1210 –> Gear Shift Control414
Group – 22 Wheels, Covers and Jacks417
Wheels and Hardware417
Fig 22-120 –> Wheels And Hardware418
Jack Stowage 0
Fig 22-340 –> Jack and Stowage422
Spare Tire Stowage 0
Fig 22-430 –> Wheel, Spare426
Group – 23D Wiper/Lock Cylinder and Keys427
Lock Cylinders and Keys427
Fig 23D-105 –> Lock Cylinders & Components428
Windshield Wiper and Washer Systems 0
Fig 23D-205 –> Windshield Wiper & Washer431
Group – 24 Air Conditioning & Heater437
Air Conditioner and Heater Units437
Fig 24-130 –> Hevac Unit, Front438
Air Conditioner and Heater Plumbing447
Fig 24-250 –> Heat Exchanger and Plumbing448
Fig 24-260 –> Plumbing, Heater454
Fig 24-265 –> Plumbing, Heater with Auxiliary warm water Heate459
Fig 24-270 –> Plumbing, Air Conditioning464
Fig 24-280 –> Condenser, Fan Front473
Fig 24-285 –> Condenser, Fan Roof477
Fig 24-290 –> Auxiliary Warm Water Heater479
Air Conditioner and Heater Controls488
Fig 24-320 –> Control489
Air Conditioning Compressor490
Fig 24-420 –> Compressor and Mounting491
Air Ducts and Outlets492
Fig 24-630 –> Air Ducts And Outlets, Front493
Fig 24-640 –> Air Ducts And Outlets, Rear498
Fig 24-650 –> Ventilator, Roof Mounted501
Group – DVA Doors and Related Parts502
Front Door502
Fig DVA-110 –> Door, Front Shell And Hinges503
Fig DVA-120 –> Door, Front Glass And Regulator Handle507
Fig DVA-130 –> Door, Front Exterior Handle And Links512
Door, Sliding Cargo515
Fig DVA-310 –> Door, Sliding Cargo Shell and Hinges516
Fig DVA-320 –> Door, Sliding Cargo Glass524
Fig DVA-330 –> Door, Sliding Cargo Lock And Controls526
Door, Dual and Single Cargo530
Fig DVA-410 –> Door, Cargo Shell And Hinges531
Fig DVA-420 –> Door, Cargo Glass And Hardware537
Fig DVA-430 –> Door, Cargo Lock And Control543
Exterior Mirror546
Fig DVA-520 –> Mirrors, Exterior547
Group – EVA Exterior Ornamentation556
Nameplates556
Fig EVA-120 –> Nameplates And Decals557
Moldings and Ornamentation559
Fig EVA-210 –> Exterior Moldings560
Group – IVA Interior Trim561
Headliner and Visor561
Fig IVA-110 –> Headliner, Low Roof562
Fig IVA-115 –> Headliner, High Roof566
Fig IVA-120 –> Sunvisors, Grabhandles, Shelf and Attaching Par571
Moldings, Scuff Plates576
Fig IVA-210 –> Inner Panels – Fabric577
Fig IVA-215 –> Inner Panels – Cab580
Fig IVA-220 –> Inner Panels – Plywood584
Fig IVA-221 –> Inner Panel, Hard Fiber585
Fig IVA-225 –> Inner Panels586
Fig IVA-230 –> Inner Paneling Window – Pillar In Cab588
Fig IVA-235 –> Cargo Retainers – Without Windows590
Fig IVA-240 –> Cargo Retainers – With Windows592
Fig IVA-245 –> Rear Pillar Inner Panel595
Fig IVA-250 –> Cowl Panel – Silencer598
Fig IVA-255 –> Partition Panel599
Fig IVA-260 –> Partition Wall and Sliding Door600
Carpet604
Fig IVA-310 –> Carpet – Floor605
Fig IVA-315 –> Floor Lining, Entry Paneling & Footrest608
Fig IVA-320 –> Floor – Rubber612
Fig IVA-330 –> Floor – Wooden616
Fig IVA-340 –> Insulation – Carpet621
Fig IVA-350 –> Insulation Floor624
Door Trim Panels-Front and Sliding 0
Fig IVA-410 –> Front Door Trim628
Fig IVA-420 –> Sliding Door Trim635
Fig IVA-430 –> Rear Dual Door Trim638
Front Seats and Attaching Parts639
Fig IVA-510 –> Front Seat – Venice640
Fig IVA-515 –> Front Seat, Trim Code [B7], Santos644
Fig IVA-520 –> Front Seat – Catano648
Fig IVA-525 –> Front Seat – Attaching Parts650
Fig IVA-530 –> Front Seat – Attaching Parts – Riser658
Fig IVA-535 –> Front Seat – Attaching Parts660
Rear Seats661
Fig IVA-610 –> Rear Seat – 2 Passenger662
Fig IVA-615 –> Rear Seat – 3 Passenger664
Fig IVA-620 –> Attaching Parts – 3rd Passenger Seat667
Seat Belts-Front and Rear 0
Fig IVA-710 –> Seat Belt – Front671
Fig IVA-720 –> Seat Belt – Second Row674
Group – SVA Body Sheet Metal Except Doors675
Floor Pans676
Fig SVA-210 –> Front Floor Pan677
Fig SVA-220 –> Rear Floor Pan679
Plugs680
Fig SVA-310 –> Plugs681
Front Fenders685
Fig SVA-410 –> Front Fender686
Fig SVA-420 –> Fender Splash Guards690
Hood and Hood Release691
Fig SVA-510 –> Hood and Hood Release692
Cowl and Dash Panel697
Fig SVA-610 –> Cowl and Dash698
Fig SVA-620 –> Inner Paneling in Cab, Cowl701
Glass and Rear View MIrror703
Fig SVA-710 –> Windshield, Backlite and Rear View Mirror704
Fig SVA-720 –> Front Right Side Sliding Glass707
Fig SVA-730 –> Side Glass, Fixed709
Aperture Panel710
Fig SVA-810 –> Front Aperture, Inner, Left711
Fig SVA-820 –> Front Aperture, Outer, Left714
Fig SVA-830 –> Front Aperture, Inner, Right716
Fig SVA-840 –> Front Aperture, Outer, Right720
Quarter Panel and Pillars720
Fig SVA-910 –> Right Side Cargo Door Pillars & Wheelhouse721
Fig SVA-920 –> Right Side Panels, Cargo724
Fig SVA-930 –> Right Side Panels, Interior728
Fig SVA-940 –> Left Side Cargo Door Pillars & Wheelhouse731
Fig SVA-950 –> Left Side Panels, Cargo734
Fig SVA-960 –> Left Side Panels, Exterior736
Fig SVA-970 –> Rear Splash Shield740
Fig SVA-980 –> Rear Step Panel743
Fig SVA-990 –> Partition Wall & Load Protection Grill745
Roof Panels 0
Fig SVA-1110 –> Low Roof Panel748
Fig SVA-1120 –> High Roof Panel752
Sunroof 0
Fig SVA-1210 –> Manual Sunroof756
Fig SVA-1220 –> Fixed Sunroof760
Group – LBLS Labels All Vehicle Locations761
Interior761
Fig LBLS-105 –> Instrument Panel / Visors & Interior762
Under Hood763
Fig LBLS-205 –> Engine Compartment764
Doors765
Fig LBLS-305 –> Front / Side & Cargo766
Exterior 0
Fig LBLS-410 –> Fuel Door & Filler767

G.B 05/04/25