Sprinter 2003 VA Parts Manual – PDF DOWNLOAD

Description

Sprinter 2003 VA Parts Manual – PDF DOWNLOAD

FILE DETAILS:

Sprinter 2003 VA Parts Manual – PDF DOWNLOAD

Language : English
Pages : 586
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Sprinter 2003 VA Parts Manual – PDF DOWNLOAD

2003VA 1
Return to Model Year Index 0
Return to 2003 Vehicle Family Index 0
VIN PLATE DECODING INFORMATION 1
Group – 2 Front Suspension & Drive 2
Front Suspension 2
Fig 2-110 –> Front Control Arms, Knuckles, Bearings and Hubs 3
Fig 2-120 –> Front Shocks 5
Fig 2-130 –> Front Stabilzer Bar 7
Fig 2-140 –> Front, Spring 8
Group – 3 Rear Axle 11
Rear Axle 11
Fig 3-110 –> Differential Assembly,Rear 12
Differential and Housing 0
Fig 3-210 –> Internal Differential Parts,Rear 13
Fig 3-220 –> Differential Housing,Rear 16
Fig 3-230 –> Axle Shaft and Wheel Bearings,Single Rear Wheels 18
Fig 3-240 –> Axle Shaft and Wheel Bearings,Dual Rear Wheels 20
Rear Axle Vent 0
Fig 3-310 –> Vent,Rear Axle 21
Group – 4 Parking Brake 22
Parking Brake Lever and Cables 22
Fig 4-110 –> Parking Brake Lever Assembly 23
Fig 4-120 –> Parking Brake Assembly 28
Group – 5 Service Brakes 29
Front Brakes 29
Fig 5-110 –> Brakes, Front 30
Rear Brakes 0
Fig 5-210 –> Brakes,Rear,272MM 32
Fig 5-220 –> Brakes,Rear,285MM 34
Power Brake Booster 0
Fig 5-310 –> Booster 35
Fig 5-320 –> Vacuum Lines 36
Fig 5-330 –> Vacuum Reservoir 38
Brake Master Cylinder 0
Fig 5-410 –> Master Cylinder 39
Fig 5-420 –> Hydraulic Control Unit and ABS Module 41
Brake Lines and Hoses 42
Fig 5-510 –> Lines,Brake,With ABS,2500/3500 Series 43
Fig 5-520 –> Brake, Power Regulator 49
Brake Pedals 51
Fig 5-610 –> Pedal Brake 52
Group – 7 Cooling 54
Radiator and Related Parts 54
Fig 7-120 –> Radiator And Related parts 55
Fig 7-130 –> Charge Air Intercooler 59
Water Pump and Related Parts 61
Fig 7-210 –> Water Pump And Related Parts 62
Pulleys and Related Parts 0
Fig 7-410 –> Drive pulleys 63
Drive Belts 63
Fig 7-520 –> Drive Belts 64
Lines, Transmission Oil Cooler 0
Fig 7-610 –> Oil Cooler Lines 65
Grilles 66
Fig 7-710 –> Grille And Related Parts 67
Group – 8 Electrical 68
Starters 69
Fig 8-105 –> Starters & Mounting 70
Alternators 0
Fig 8-205 –> Alternators (Generator) 71
Modules 71
Fig 8-405 –> Modules Seating Area 72
Fig 8-410 –> Modules and Related Parts 75
Fig 8-415 –> Module Back up 78
Relays 78
Fig 8-505 –> Under Seat – Relays & Fuses 79
Fig 8-510 –> Instrument Panel – Relays & Fuses 83
Sensors 87
Fig 8-605 –> Sensors – Engine 88
Fig 8-610 –> Sensors – Drivetrain 89
Fig 8-615 –> Sensors – Brakes 91
Fig 8-620 –> Sensor Ambient Temperature 93
Single Board Engine Controllers 93
Fig 8-715 –> Single Board Engine Controller (SBEC) 94
Switches 0
Fig 8-805 –> Switches – Instrument Panel 95
Fig 8-810 –> Switches -Steering Column100
Fig 8-815 –> Switches – Door102
Fig 8-820 –> Switch Brake104
Horns105
Fig 8-905 –> Horns & Alarm106
Battery Tray and Cables 0
Fig 8-1005 –> Battery Tray & Cables107
Lamps – Front, Rear and Courtesy 0
Fig 8-1105 –> Lamps – Front End114
Fig 8-1110 –> Lamps – Rear End120
Fig 8-1115 –> Lamps Interior Passenger Van124
Fig 8-1120 –> Lamps Interior Cargo Van125
Fig 8-1125 –> Lamp – Bulbs130
Wiring-Engine & Related Parts131
Fig 8-1205 –> Wiring – Engine132
Wiring-Headlamp to Dash 0
Fig 8-1305 –> Wiring – Headlamp & Dash133
Wiring-Instrument Panel135
Fig 8-1405 –> Wiring – Instrument Panel136
Wiring-Body & Accessories 0
Fig 8-1505 –> Wiring – Body & Accessories139
Wiring Repair144
Fig 8-1605 –> Connectors Engine Compartment145
Fig 8-1610 –> Connectors Body148
Fig 8-1615 –> Connectors Roof152
Fig 8-1620 –> Connectors Front Doors154
Fig 8-1625 –> Connectors Rear Doors157
Fig 8-1630 –> Connectors Seating Area159
Air Bag Systems160
Fig 8-1705 –> Air Bag System Drivers Side161
Fig 8-1710 –> Air Bag System Passenger Side163
Spark Plugs-Cables-Coils164
Fig 8-1910 –> Glow Plugs165
Group – 08A Instrument Panel and Radios and Consoles166
Instrument Panel166
Fig 08A-105 –> Instrument Panel167
Fig 08A-110 –> Instrument Panel Bezel and Related Parts171
Fig 08A-115 –> Ash Reciever and Glove Box176
Fig 08A-120 –> Instrument Panel Cover and Related Parts178
Fig 08A-125 –> Instrument Panel Reinforcement182
Instrument Panel Cluster182
Fig 08A-205 –> Instrument Panel Cluster183
Radio, Antenna, and Speakers183
Fig 08A-305 –> Radio184
Fig 08A-310 –> Antenna186
Fig 08A-315 –> Speakers188
Consoles189
Fig 08A-405 –> Console Cup Holder190
Group – 9 Engine Mounting191
Engine Mounting191
Fig 9-110 –> Engine Mounting192
Fig 9-120 –> Transmission Mounting193
Group – 27LD 27L Diesel – Mercedes Benz [EX9]195
Engine Identification196
Fig 27LD-110 –> Engine Assembly197
Cylinder Head 0
Fig 27LD-210 –> Head, Cylinder198
Fig 27LD-220 –> Cover, Cylinder Head199
Cylinder Block 0
Fig 27LD-310 –> Cylinder Block and Related Parts200
Crankshaft, Piston and Drive Plate 0
Fig 27LD-410 –> Crankshaft and Pistons201
Camshafts and Valves 0
Fig 27LD-510 –> Camshaft and Valves203
Timing Belt and Cover 0
Fig 27LD-610 –> Timing Cover and Chain204
Fig 27LD-620 –> Vaccum Pump206
Engine Oiling 0
Fig 27LD-710 –> Oil Pump207
Fig 27LD-720 –> Oil Cooler and Filter208
Fig 27LD-730 –> Oil Pan209
Fig 27LD-740 –> Turbo Oil Feed and Return Lines210
Manifolds 0
Fig 27LD-810 –> Intake Manifold211
Fig 27LD-820 –> Exhaust Manifold212
Crankcase Ventilation 0
Fig 27LD-910 –> Crankcase Ventilation213
Group – 11 Exhaust214
Exhaust System214
Fig 11-110 –> Exhaust System215
Heat Shields217
Fig 11-210 –> Heat Shields Exhaust218
Group – 13 Frames and Bumpers219
Frames219
Fig 13-105 –> Front Frame Rails220
Fig 13-110 –> Side Frame Rails and Crossmembers 2500224
Fig 13-120 –> Side Frame Rails and Crossmembers 3500226
Fig 13-130 –> Brackets, Frame To Body Supports227
Front Bumper and Fascia228
Fig 13-230 –> Bumper, Front229
Rear Bumper and Fascia 0
Fig 13-320 –> Bumper, Rear231
Trailer Tow 0
Fig 13-610 –> Rear Hitch233
Fig 13-620 –> Trailer Tow234
Group – 14 Fuel235
Tank, Fuel235
Fig 14-110 –> Fuel Tank236
Fuel Tank Filler Tube 0
Fig 14-210 –> Fuel Tank Filler Tube237
Fuel Lines238
Fig 14-310 –> Fuel Lines239
Fig 14-320 –> Fuel Line and Filter243
Fuel Rail 0
Fig 14-410 –> Injection System [EX9]244
Fuel Pump and Sending Unit 0
Fig 14-510 –> Fuel Module245
Throttle Body246
Fig 14-610 –> Fuel Injection Pump247
Fig 14-630 –> Turbo Charger248
Fig 14-635 –> Turbo Charger Heat Shield249
Air Cleaner250
Fig 14-810 –> Air Cleaner251
Accelerator Pedal253
Fig 14-1110 –> Accelerator Pedal254
Group – 16 Propeller Shafts and U-Joints255
Propeller Shaft255
Fig 16-120 –> Shaft,Propeller,Rear,2 Piece256
Fig 16-130 –> Shaft,Propeller,Rear,3 Piece259
Group – 17 Rear Suspension262
Rear Suspension262
Fig 17-110 –> Rear Shocks263
Fig 17-120 –> Rear Springs, 2500 Series266
Fig 17-130 –> Rear Springs, 3500 Series270
Rear Stabilizer 0
Fig 17-210 –> Stabilizer Bar,Rear271
Group – 19 Steering273
Steering Wheel273
Fig 19-110 –> Steering Wheel and Related274
Steering Column276
Fig 19-210 –> Column Steering and Related277
Steering Gear279
Fig 19-310 –> Gear – Steering280
Power Steering Pump 0
Fig 19-510 –> Pump and Pulley, Steering282
Power Steering Hoses 0
Fig 19-710 –> Hoses Steering and Related283
Group – NAG1 Automatic Transmission 5 Speed [DGJ]286
Transmission Assembly286
Fig NAG1-110 –> Automatic Transmission287
Case and Extension287
Fig NAG1-210 –> Case and Related Parts288
Oil Pump 0
Fig NAG1-310 –> Pump, Oil290
Gear Train 0
Fig NAG1-410 –> Laminated Brake and Front Support – [B1]291
Fig NAG1-420 –> Gear Train, Front Planetary Clutch – [K-1]292
Fig NAG1-430 –> Carrier, Planetary – [K1] – [VPLS]293
Fig NAG1-440 –> Clutch – Output Shaft – [K2]294
Fig NAG1-450 –> Center & Rear Planetary Set – Output Shaft – [295
Fig NAG1-460 –> Clutch – [K3]296
Fig NAG1-470 –> Multiple Disc Brake – [B2 & B3]297
Fig NAG1-480 –> Multiple Disc Brake – [B2 & B3]298
Fig NAG1-490 –> Multiple Disc Brake – [B2 & B3]299
Valve Body 0
Fig NAG1-710 –> Electronic – Hydraulic Control300
Gearshift Controls 0
Fig NAG1-1210 –> Gear Shift Control301
Group – 22 Wheels, Covers and Jacks303
Wheels and Hardware303
Fig 22-120 –> Wheels And Hardware304
Jack Stowage305
Fig 22-340 –> Jack and Stowage306
Spare Tire Stowage 0
Fig 22-430 –> Wheel, Spare309
Group – 23D Wiper/Lock Cylinder and Keys310
Lock Cylinders and Keys310
Fig 23D-105 –> Lock Cylinders & Components311
Windshield Wiper and Washer Systems 0
Fig 23D-205 –> Windshield Wiper & Washer313
Group – 24 Air Conditioning & Heater322
Air Conditioner and Heater Units322
Fig 24-130 –> Hevac Unit, Front323
Air Conditioner and Heater Plumbing329
Fig 24-250 –> Heat Exchanger and Plumbing330
Fig 24-260 –> Plumbing, Heater335
Fig 24-265 –> Plumbing, Heater with Auxiliary warm water Heate338
Fig 24-270 –> Plumbing, Air Conditioning341
Fig 24-280 –> Condenser, Fan Front347
Fig 24-285 –> Condenser, Fan Roof349
Fig 24-290 –> Auxiliary Warm Water Heater351
Air Conditioner and Heater Controls356
Fig 24-320 –> Control357
Air Conditioning Compressor357
Fig 24-420 –> Compressor and Mounting358
Air Ducts and Outlets359
Fig 24-630 –> Air Ducts And Outlets, Front360
Fig 24-640 –> Air Ducts And Outlets, Rear363
Fig 24-650 –> Ventilator, Roof Mounted365
Group – DVA Doors and Related Parts366
Front Door366
Fig DVA-110 –> Door, Front Shell And Hinges367
Fig DVA-120 –> Door, Front Glass And Regulator Handle371
Fig DVA-130 –> Door, Front Exterior Handle And Links375
Door, Sliding Cargo 0
Fig DVA-310 –> Door, Sliding Cargo Shell and Hinges378
Fig DVA-320 –> Door, Sliding Cargo Glass385
Fig DVA-330 –> Door, Sliding Cargo Lock And Controls388
Door, Dual and Single Cargo391
Fig DVA-410 –> Door, Cargo Shell And Hinges392
Fig DVA-420 –> Door, Cargo Glass And Hardware397
Fig DVA-430 –> Door, Cargo Lock And Control402
Exterior Mirror405
Fig DVA-520 –> Mirrors, Exterior406
Group – EVA Exterior Ornamentation411
Nameplates411
Fig EVA-120 –> Nameplates And Decals412
Moldings and Ornamentation 0
Fig EVA-210 –> Exterior Moldings414
Group – IVA Interior Trim415
Headliner and Visor415
Fig IVA-110 –> Headliner, Low Roof416
Fig IVA-115 –> Headliner, High Roof421
Fig IVA-120 –> Sunvisors, Grabhandles, Shelf and Attaching Par426
Moldings, Scuff Plates 0
Fig IVA-210 –> Inner Panels – Fabric431
Fig IVA-215 –> Inner Panels – Cab433
Fig IVA-220 –> Inner Panels – Plywood437
Fig IVA-221 –> Inner Panel, Hard Fiber438
Fig IVA-225 –> Inner Panels440
Fig IVA-230 –> Inner Paneling Window – Pillar In Cab442
Fig IVA-235 –> Cargo Retainers – Without Windows445
Fig IVA-240 –> Cargo Retainers – With Windows447
Fig IVA-245 –> Rear Pillar Inner Panel449
Fig IVA-250 –> Cowl Panel – Silencer451
Fig IVA-260 –> Partition Wall and Sliding Door452
Carpet455
Fig IVA-310 –> Carpet – Floor456
Fig IVA-315 –> Floor Lining, Entry Paneling & Footrest459
Fig IVA-320 –> Floor – Rubber462
Fig IVA-330 –> Floor – Wooden466
Fig IVA-340 –> Insulation – Carpet470
Fig IVA-350 –> Insulation Floor472
Door Trim Panels-Front and Sliding 0
Fig IVA-410 –> Front Door Trim475
Fig IVA-420 –> Sliding Door Trim480
Fig IVA-430 –> Rear Dual Door Trim483
Front Seats and Attaching Parts484
Fig IVA-510 –> Front Seat – Venice485
Fig IVA-515 –> Front Seat – Santos488
Fig IVA-520 –> Front Seat – Catano490
Fig IVA-525 –> Front Seat – Attaching Parts491
Fig IVA-530 –> Front Seat – Attaching Parts – Riser496
Fig IVA-535 –> Front Seat – Attaching Parts498
Rear Seats499
Fig IVA-610 –> Rear Seat – 2 Passenger500
Fig IVA-615 –> Rear Seat – 3 Passenger501
Fig IVA-620 –> Attaching Parts – 3rd Passenger Seat503
Seat Belts-Front and Rear 0
Fig IVA-710 –> Seat Belt – Front506
Fig IVA-720 –> Seat Belt – Second Row508
Group – SVA Body Sheet Metal Except Doors509
Floor Pans510
Fig SVA-210 –> Front Floor Pan511
Fig SVA-220 –> Rear Floor Pan513
Plugs514
Fig SVA-310 –> Plugs515
Front Fenders 0
Fig SVA-410 –> Front Fender519
Fig SVA-420 –> Fender Splash Guards522
Hood and Hood Release522
Fig SVA-510 –> Hood and Hood Release523
Cowl and Dash Panel526
Fig SVA-610 –> Cowl and Dash527
Fig SVA-620 –> Inner Paneling in Cab, Cowl529
Glass and Rear View MIrror530
Fig SVA-710 –> Windshield, Backlite and Rear View Mirror531
Fig SVA-720 –> Front Right Side Sliding Glass533
Fig SVA-730 –> Side Glass, Fixed535
Aperture Panel 0
Fig SVA-810 –> Front Aperture, Inner, Left536
Fig SVA-820 –> Front Aperture, Outer, Left538
Fig SVA-830 –> Front Aperture, Inner, Right540
Fig SVA-840 –> Front Aperture, Outer, Right543
Quarter Panel and Pillars543
Fig SVA-910 –> Right Side Cargo Door Pillars & Wheelhouse544
Fig SVA-920 –> Right Side Panels, Cargo547
Fig SVA-930 –> Right Side Panels, Wagon551
Fig SVA-940 –> Left Side Cargo Door Pillars & Wheelhouse554
Fig SVA-950 –> Left Side Panels, Cargo557
Fig SVA-960 –> Left Side Panels, Wagon559
Fig SVA-970 –> Rear Splash Shield563
Fig SVA-980 –> Rear Step Panel565
Fig SVA-990 –> Partition Wall & Load Protection Grill567
Roof Panels 0
Fig SVA-1110 –> Low Roof Panel569
Fig SVA-1120 –> High Roof Panel573
Sunroof 0
Fig SVA-1210 –> Manual Sunroof577
Fig SVA-1220 –> Fixed Sunroof580
Group – LBLS Labels All Vehicle Locations581
Interior581
Fig LBLS-105 –> Instrument Panel / Visors & Interior582
Under Hood 0
Fig LBLS-205 –> Engine Compartment584
Doors584
Fig LBLS-305 –> Front / Side & Cargo585
Exterior 0
Fig LBLS-410 –> Fuel Door & Filler586

G.B 05/04/25