SKSS Infinity Blasthole Drill Service Manual Cat Rotary Track Drill SN 2C67F64 – PDF DOWNLOAD
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SKSS Infinity Blasthole Drill Service Manual Cat Rotary Track Drill SN 2C67F64 – PDF DOWNLOAD
PARTS ORDERING AND PRODUCT SUPPORT :
Use only genuine Bucyrus parts in the maintenance, rebuild or repair of these machines. The manufacturer shall have no liability as to any unauthorized modification of machines or parts. The manufacturer is also not obligated or liable for a machines or parts that have been improperly handled; that have not been operated, maintained or repaired according to furnished manuals or other written instructions, and that have been operated with other than genuine Bucyrus parts or authorized OEM components.
IDENTIFICATION OF THE MACHINE
Always furnish the Model Number and Serial Number when ordering parts. This information is found on the machine nameplate.
PART NUMBER AND DESCRIPTION
In addition to the Model and Serial Number, always give the part number and description of each part ordered. If there is any doubt as to the correct part number and description, furnish a dimensioned sketch or return the part to be replaced, transportation charges prepaid.
SHIPMENT
Unless otherwise instructed, all shipments will be made via motor freight collect, freight forwarder or UPS prepaid and charged on our invoice. Shipments cannot be made on open account until your credit has been approved by our accounting department.
Safety Information :
This manual is furnished with your Infinity Series rotary blasthole drill to aid you in performing the necessary service work to maintain your drill in good operating condition. This manual contains repair and adjustment information for all major operating systems on the machine. In some cases such as hydraulic pumps and motors it is better to replace the unit with a new or rebuilt unit than to perform major repairs. Should further information be desired or should particular problems arise which are not covered sufficiently in this manual, the matter should be referred to manufacturer.
- The descriptions and specifications contained in this manual were in effect at the time of printing. The right is reserved to make changes at any time without notice and without obligation. It is YOUR responsibility to understand and follow manufacturer’s instructions on machine operation and service, and to observe pertinent safety precautions, laws and regulations. Failure to read and understand this manual and all safety, capacity and instruction placards on the machine before operating the unit, constitutes a misuse of the machine.
- It is your responsibility to know the manufacturer’s specific requirements, government regulations, required precautions and any work hazards which may exist. You must make these known to all personnel working with the equipment or in the area, so that all may take the necessary and required safety precautions.
- Keep all children, visitors, and untrained personnel away from the equipment. It is also your responsibility to operate your equipment with skill, good judgment, and caution. Following recognised safety procedures will help you avoid accidents. Failure to heed these instructions can result in property damage, serious injury or death.
TABLE OF CONTENTS:
SKSS Infinity Blasthole Drill Service Manual Cat Rotary Track Drill SN 2C67F64 – PDF DOWNLOAD
SKSS Infinity Blasthole Drill Serial No. 2C67F64 Service Manual................. 1 Parts Ordering and Product Support.......................................... 3 Safety Information.......................................................... 4 Contents.................................................................... 5 Section 1 – Safety...................................................... 5 Section 2 - Operator's Cab / Controls................................... 5 Section 3 - Main Frame / Crawlers....................................... 6 Section 4 - Engine / Drive Train / Compressor........................... 8 Section 5 - Dust Control System......................................... 10 Section 6 - Mast / Rotary Drive / Pipe Rack............................. 10 Section 7 - Hydraulic Systems........................................... 12 Section 8 - Electrical Components....................................... 15 Section 9 - Lubrication and Preventive Maintenance...................... 15 General Locator............................................................. 18 General Locator......................................................... 18 Righthand Side & Back View.......................................... 18 Lefthand Side & Front View.......................................... 19 Overview............................................................ 20 Notes....................................................................... 21 Section 1 Safety............................................................ 23 Contents................................................................ 25 Page 1-3............................................................ 25 Safety.................................................................. 27 Overview of Potential Hazards....................................... 27 Personal Protective Equipment....................................... 27 Noise............................................................... 27 Electrical Contact.................................................. 27 Contaminated Air.................................................... 28 Moving and Rotating Parts........................................... 29 High Pressure Air or Fluid.......................................... 29 Before Operation.................................................... 29 During Operation.................................................... 30 Maintenance......................................................... 32 Equipment Transfer.................................................. 32 Safety Locator...................................................... 33 Lefthand Side & Front View...................................... 33 Righthand Side & Back View...................................... 34 Overview........................................................ 35 Notes................................................................... 36 Section 2 Operators Cab / Controls.......................................... 37 Contents................................................................ 39 Page 2-3............................................................ 39 Graphic Symbol Legend................................................... 41 Graphic Symbol Legend............................................... 41 Warning Decals.......................................................... 45 Warning Decals...................................................... 45 Operator Control and Instrument Panels.................................. 48 Control Panels...................................................... 48 Right Hand Control Panel............................................ 48 Instrument Panel.................................................... 50 Circuit Breakers.................................................... 51 Light Switches...................................................... 51 System Pressure Gauge Panel......................................... 52 Left Hand Control Panels............................................ 54 Cab Foot Controls................................................... 58 Thread Grease Switch................................................ 58 Pipe Safety Arm Override Switch..................................... 58 Machine Stability....................................................... 59 Tramming Procedure.................................................. 59 Track Adjustments................................................... 59 New Machine Procedure............................................... 60 General Maintenance Checks While Tramming........................... 60 Roller Locations.................................................... 61 Temperature and Condition Record Chart for Walking.................. 62 Propelling the Machine.............................................. 63 Stability Limits.................................................... 65 SKSS Transient Stability Limits..................................... 66 Cab Heater.............................................................. 67 Cab Heater Fault Isolation.......................................... 67 Air Conditioner......................................................... 68 T8 Series Split System Air Conditioning............................. 68 Section 1.0 Technical Data and Control Settings.................... 69 Section 2.0 Installation and Commissioning.......................... 71 Section 3.0 Routine Maintenance Procedures......................... 75 Section 4.0 Fault Diagnosis......................................... 76 Section 5.0 Reference Drawings..................................... 85 Notes................................................................... 92 Section 3 Main Frame / Crawlers............................................. 93 Contents................................................................ 95 Page 3-3............................................................ 95 Page 3-4............................................................ 96 Main Frame Repair - General............................................. 97 Main Frame Repair................................................... 97 Weld Inspection Schedule................................................ 98 Main Frame.......................................................... 98 Levelling Jacks......................................................... 99 Levelling Jack Cylinder............................................. 99 Levelling Jacks.....................................................100 Limit Switch........................................................100 Levelling Jack Cylinders............................................100 Mast Elevating Cylinders................................................101 Mast Elevating Cylinders............................................101 Internal Counterbalance Valve.......................................102 Fuelling Valves.........................................................104 Hydrau-Flo® Fuelling Valves.........................................104 Crawler Assembly........................................................106 Crawler Assembly....................................................106 Crawler Component Repair............................................107 Tramming................................................................108 Maintenance Checks for Tramming for SK Series Drills................108 Track Adjustments...................................................108 New Machine Procedure...............................................109 General Maintenance Checks While Tramming...........................109 Roller Locations....................................................110 Temperature and Condition Record Chart for Walking..................111 Metric Bolt Torque Specifcations........................................112 Metric Bolt Torque Specification....................................112 Track Tension Adjustment................................................113 Before Operating the Machine........................................113 General Maintenance.................................................113 Track Assembly......................................................114 Idler Unit Description..............................................115 Hydraulic Tensioner.................................................116 Nitrogen Tensioner..................................................117 Track Chain.............................................................120 Track Chain.........................................................120 Track Shoes Installation................................................123 Track Link Position.................................................123 Track Shoe – Mounting to Track Chain................................123 Track Shoe Bolt Torque (Direct Torque Method)...........................125 Bolt Torque KN111...................................................125 Track Shoe Bolt Torque (Torque Turn Method).............................126 Bolt Torque KN111...................................................126 Track Chain and Shoe Installation.......................................127 Track Chain with Shoes..............................................127 Final Drive Unit........................................................129 General Description.................................................129 Removal from Track Frame............................................130 Installation into Track Frame.......................................131 Final Drive Maintenance.............................................132 Final Drive Oil.....................................................133 F130 Final Drive Assembly...........................................134 F130 Final Drive....................................................136 General Description.................................................136 Service Information.................................................137 Tightening Torques..................................................138 Lubrication / Greasing – Grades and Application Range...............138 Planetary Gears F130/206-A..........................................139 Troubleshooting.....................................................140 Special Tools.......................................................140 Idler Unit..............................................................141 Idler Unit – Assembly...............................................141 Idler Unit – Removal................................................144 Track and Support Rollers...............................................145 Track Roller Assembly...............................................145 General Description.................................................145 Track Roller – Removal and Disassembly..............................146 Support Roller – Removal and Disassembly............................146 Track and Support Roller – Assembly.................................147 Track and Support Roller – Test and Install.........................148 Track and Sprocket Inspection...........................................150 Track Inspection and Wear Limit Guide...............................150 Sprocket Wear Patterns..............................................154 Auxiliary Crane.........................................................160 Hydraulic Crane – Rear Deck Crane Palfinge PC1500...................160 Rear Deck Crane Palfinge PC1500 Service Information.................161 Checking Bolted Connections.........................................161 Maintenance Chart...................................................162 Lubrication.........................................................164 Hydraulic Fluids....................................................167 Oil Change / Oil Maintenance........................................168 Cleaning Agents and Equipment.......................................168 Repairing Paint Damage..............................................169 Removal From Service and Disposal...................................169 Notes...................................................................170 Section 4 Engine / Drive Train / Compressor.................................171 Contents................................................................173 Page 4-3............................................................173 Page 4-4............................................................174 Power Group Locator.....................................................175 Power Group Locator.................................................175 Cummins Engine..........................................................176 Cummins Engine......................................................176 QST30 Electric Fuel Supply System...................................177 Construction........................................................178 Electric Fuel Supply Pumps..........................................178 Combo Fuel Filter Head and Pump Manifold............................178 FS1006 Fuel Filter with Water Separator............................178 Fuel Manifold with Integrated FSO Valve.............................179 Fuel Connections....................................................179 Pre-filter..........................................................179 Wiring with EFS Power Relay.........................................180 Pressure and Temperature Sensors....................................180 Operation...........................................................181 QST30 Electric Fuel Supply System Flow Diagram......................182 QST30 Electric Fuel Supply System Detail............................183 Oil Reserve Systems.................................................184 LED Monitor Readings................................................185 Adjustment of Running Oil Level.....................................185 Wiring Diagram – Oil Reserve Basic Circuit..........................186 Oil Pressure Switch.................................................186 Oil Reserve System..................................................186 Troubleshooting.....................................................187 Maintenance.........................................................187 Engine and Compressor Air Cleaners......................................188 Engine and Compressor Air Cleaner Service Assembly..................188 Engine and Compressor Air Cleaner Service...........................189 Flexible Drive Coupling.................................................192 Flexible Drive Coupling Service.....................................192 Pump Drive..............................................................194 Pump Identificatio..................................................194 Pump Drive Assembly – Removal and Replacement.......................195 Pump Drive Gearbox..................................................196 Pump Drive Gearbox – Repair.........................................197 Pump Drive Gear Box Input Shaft Assembly............................198 Hydraulic Pumps.........................................................200 Hydraulic Pumps – Removal and Replacement...........................200 Compressor Installation.................................................201 Compressor Installation.............................................201 Compressor Drive Coupling...........................................203 Compressor Alignment................................................205 Compressor Shaft Seal...................................................206 Compressor Shaft Seal...............................................206 Low Pressure Compressor.................................................208 Safety..............................................................208 Description.........................................................211 Compressed Air Functions............................................211 Compressor Oil Circuit – 2400cfm @ 100psi...........................215 Compressor Air Circuit – 2400cfm @ 0psi.............................219 Compressor Air Circuit – 2400cfm @ 50psi............................220 Compressor Air Circuit – 2400cfm @ 100psi...........................221 Compressor Air Circuit – 2400cfm @ 60psi............................222 Compressor Functional Description...................................223 Operation...........................................................225 Low Pressure Compressor Maintenance.....................................227 General Maintenance.................................................227 Discharge Check Valve...............................................229 Compressor Receiver Tank Assembly...................................230 Separator Elements..................................................231 Separator Elements – Remove and Replace.............................232 Scavenge Line.......................................................233 Compressor Discharge Temperature Gauge, Switch and Sender...........235 Minimum Pressure Valve..............................................236 Minimum Pressure / Check Valve Maintenance..........................236 Thermal Bypass Valve................................................237 Thermal Bypass Valve Maintenance ...................................238 Compressor Fluid Filter.............................................240 Changing Filter Elements............................................241 Bearing Oil Filter..................................................242 Oil Stop Valve......................................................243 Compressor Inlet Valve Control System...............................244 Compressor Regulation...............................................247 Relieving Regulators................................................248 System Blowdown Valve...............................................250 Running Blowdown Valve..............................................251 Running Blowdown Maintenance........................................252 Coalescing Filter...................................................253 Troubleshooting.....................................................254 Coolers.................................................................256 Compressor Oil Cooler...............................................256 Hydraulic Oil / Radiator Cooler Assembly............................257 Aluminium Tube Air to Oil Cooler........................................258 Aluminium Tube Air to Oil Cooler – Standard Parts...................258 Removal and Replacement.............................................259 Internal Cleaning...................................................261 Radiator Cooler.........................................................263 Typical Radiator Core – Standard Parts..............................263 Cleaning............................................................264 Tube Removal........................................................265 Seal Installation...................................................266 Lubricating Seals and Tube Ends.....................................266 Tube Installation...................................................267 Notes...................................................................270 Section 5 Dust Control System...............................................271 Contents................................................................273 Page 5-3............................................................273 Dust Control System.....................................................275 Dust Control Systems................................................275 Water Injection.........................................................277 Water Tanks.........................................................277 Water Injection Pump................................................278 Water Injection Relief Valve........................................278 Water Injection Control.............................................279 Water Injection Circuit.............................................281 Water Pump..............................................................282 Water Injection Pump Assembly.......................................282 Pump Specification..................................................283 Torque Requirements.................................................283 Servicing Instructions..............................................283 Servicing the Plunger Packings......................................283 Reassembling Plunger Packings.......................................284 Servicing the Pump Valves...........................................284 Reassembling Valve Parts............................................284 Servicing the Crankshaft............................................285 Servicing the Crossheads............................................285 Replacing Piston Cup Seals..........................................286 Replacing Suction and Discharge Valves..............................287 Replacing Power End Bearings........................................288 Servicing the Wrist Pin Bearings....................................289 Fastener Torque Requirements........................................289 Recommended Lubricants..............................................290 Water Pump Motor Repair.............................................290 Water Pump Drive Coupling...........................................290 Level and Flow Transducer...........................................290 Notes...................................................................291 Section 6 Mast / Rotary Drive / Pipe Rack...................................293 Contents................................................................295 Page 6-3............................................................295 Page 6-4............................................................296 Mast Weldment...........................................................297 Mast Repair.........................................................297 Weld Inspection Schedule................................................298 Mast Inspection.....................................................298 Mast Assembly and Installation..........................................299 Mast Assembly 13m...................................................299 Mast Pivot..........................................................300 Mast Pivot Torque Procedure.........................................300 Mast Pivot Bolts....................................................302 Mast A-frame and Pivot Shaft........................................303 Mast A-frame Pivot Shaft Cap Bolts..................................304 Mast Elevate Cylinders..............................................305 Angle Drilling......................................................305 Mast / Drill Without Mast...........................................306 Mast Assembly.......................................................307 Raising the Mast....................................................307 Feed Cylinders..........................................................309 Feed Cylinders......................................................309 Removal.............................................................311 Feed Cylinder Assembly..............................................312 Repair..............................................................313 Installation........................................................313 Hoist / Pulldown Cable Adjustment with Auto Tension.....................314 Hoist / Pulldown Cable Adjustment with Auto Tension Hydraulic.......314 Hoist / Pulldown Cables.............................................315 Adjustment..........................................................316 Replacement.........................................................318 Wire Rope...........................................................319 Rotary Drive............................................................320 Rotary Head Assembly................................................320 Rotary Head Guide Alignment.........................................321 Rotary Head Drive System (high Speed)..............................323 Rotary Drive – Removal from Mast....................................324 Rotary Drive – Installation ........................................324 Rotary Drive Gearbox – Repair.......................................325 Rotary Head Bull Shaft Bearing Nut..................................326 Manufacturers Recommendations – Blast Hole Drilling Consumables ....327 Air Swivel (Single Seal Style)......................................328 Deck Wrench.............................................................329 Deck Wrench.........................................................329 H.O.B.O Wrench..........................................................330 H.O.B.O Wrench......................................................330 Breakout System – H.O.B.O...........................................331 Hydraulic Operated Bit Basket – H.O.B.B (Optional)..................331 Pipe Safety Arm.....................................................331 Pipe Positioner.........................................................332 Pipe Positioner.....................................................332 Carousel Pipe Rack......................................................333 Major Components....................................................333 Rod Handling – Carousal Indexing....................................334 Pipe Rack Assembly..................................................335 General Information.................................................336 Pipe Rack Bearings – Removal........................................336 Pipe Rack components – Inspection...................................338 Pipe Rack – Assembly and Installation...............................339 Pipe Rack Roller – Remove and Replace...............................340 Pipe Rack Roller – Disassembly and Assembly.........................341 Top Sub Saver...........................................................343 Top Sub Saver.......................................................343 Notes...................................................................344 Section 7 Hydraulic Systems.................................................345 Contents................................................................347 Page 7-3............................................................347 Page 7-4............................................................348 Page 7-5............................................................349 Hydraulic Symbols.......................................................351 Hydraulic Symbols...................................................351 Pressure Setting Sequence...............................................353 Pressure Setting Sequence...........................................353 Hydraulic Tank..........................................................354 Hydraulic Tank......................................................354 Return Hydraulic Filters............................................355 Main Return and Case Drain Filter.......................................356 Routine Maintenance.................................................357 Changing Filter Elements............................................357 Main Hydraulic Pumps....................................................358 Pump Identificatio..................................................358 Right Track / Left Track / Rotation Pumps...............................359 Hydraulic Piston Pumps – Removal and Replacement....................359 AA4VG 180 Hydraulic Pump............................................360 Technical Data......................................................362 Port Locations......................................................366 Brake Setting Procedure.............................................367 Charge Pressure, High Pressure, P.O.R and Zero Position Settings....368 Set Charge Pressure – 450psi (31 bar)...............................368 Set Crossover Relief (High Pressure) – 5500psi (380bar).............369 Set Pressure Override (P.O.R) – 5000psi (345bar)....................370 Set Mechanical Zero Position – EP Pump Control......................371 Set Hydraulic Zero Position – EP Pump Control.......................372 Removal and Inspection of Charge Pump...............................373 Removal and Installation of Shaft Seal..............................374 Routine Maintenance.................................................375 Troubleshooting Procedure...........................................376 Brake Test Procedure................................................378 Charge Circuit..........................................................379 Charge Circuit......................................................379 Routine Maintenance.................................................380 Changing Filter Elements............................................380 Main Pumps Circuit......................................................381 Main Pumps Circuit..................................................381 Rotation / Tram Motor Circuit.......................................382 Loop Filters............................................................383 Loop Filters........................................................383 Routine Maintenance.................................................383 Loop Filter Cross Section...........................................384 Loop Filter Assembly................................................385 Changing Filter Elements............................................386 Rotation Circuit........................................................387 Rotation Circuit....................................................387 Rotary Drive Gearbox Motor..............................................388 Rotary Drive Gearbox Motor – Test and Repair........................388 Rotary Gearbox Rotation Motor.......................................389 Shaft Seal Replacement..............................................390 Troubleshooting.....................................................391 Tram Circuit............................................................393 Tram Circuit........................................................393 Main Closed Loop Circuits...............................................394 Diverter Valve......................................................394 Operation...........................................................394 Feed and Auxiliary Pump Circuit.........................................395 Hydraulic Piston Pumps..............................................395 Feed and Auxiliary Functions Pump...................................398 Repair Instructions.................................................399 Pump Replacement – Start Up.........................................400 Auxiliary Pump Operation............................................401 Auxiliary and Feed Circuits.........................................402 Pilot Control Manifold..................................................403 Hydraulic Valve Board Assembly......................................403 Pilot Control Manifold..............................................404 Pilot Control Manifold Assembly.....................................405 Control Valve Assembly..............................................406 Hydraulic Feed Circuit..................................................413 Hydraulic Feed Circuit..............................................413 Feed Valve Assembly.................................................415 Control Valve Assembly..................................................417 M4-22 Hoist / Pulldown Control Valve................................417 Technical Data......................................................418 Jack Control and Mast Elevating Control Valve...........................419 Jack Control and Mast Elevating Circuit.............................419 OEM Controllers / EP Levers.........................................420 Counterbalance Valve....................................................421 Counterbalance Valve Adjustments....................................421 Levelling Jack Cylinders................................................422 Jack Leg Cylinder...................................................422 Counterbalance Valve Test Procedure.................................422 Mast Elevating Cylinder.................................................423 Mast Elevating Cylinder.............................................423 Counterbalance Valve Test Procedure.................................424 Auxiliary Pump Circuit..................................................425 Auxiliary Functions Circuit.........................................425 Auxiliary Valves....................................................426 AWE6 Auxiliary Valves...............................................427 Exploded View.......................................................429 Hydraulic Operated Breakout Wrench......................................430 H.O.B.O Wrench......................................................430 H.O.B.O Wrench Circuit..............................................431 Setting of H.O.B.O Sequence Valves..................................432 H.O.B.O Float Valve.................................................432 Pipe Positioner.........................................................433 Pipe Positioner.....................................................433 Pipe Safety Arm.....................................................434 Hydraulic Gear Pumps....................................................435 Hydraulic Gear Pumps................................................435 Tool List...........................................................437 Cooler Fan Circuit......................................................438 Fan Motor Circuit...................................................438 Basic Cooler Fan Circuit (Hot and Cold).............................439 Cooler Fan Motor........................................................440 Hydraulic Motor.....................................................440 Cooler Fan Motor Assembly...........................................442 Hydraulic Thermostatic Valve............................................444 Hydraulic Cooler – Thermal Valve....................................444 Water Injection.........................................................445 Water Injection Valve...............................................445 Water Injection Circuit.............................................446 Water Pump Motor .......................................................447 Water Pump Motor Repair Information.................................447 Shaft Seal Repair...................................................448 Air Conditioner.........................................................451 Air Conditioner Compressor Drive Circuit............................451 Hydraulic Cylinder Repair...............................................452 Hydraulic Cylinders.................................................452 General Information.................................................453 H Head..............................................................455 N Head..............................................................456 Z Head..............................................................457 Z Head (Two Piece)..................................................458 K Head..............................................................459 M Head..............................................................460 Z Piston............................................................461 Z Piston (Threaded).................................................462 H and K Piston......................................................463 M Piston............................................................464 N Piston............................................................467 Hydraulic Systems.......................................................468 Main Hydraulic Schematic............................................468 Notes...................................................................468 Section 8 Electrical Components.............................................471 Contents................................................................473 Page 8-3............................................................473 Vendor Documents....................................................473 8 Channel Analog Card (PLC)..................................... 0 16 Channel Analog Card (PLC).................................... 0 32 Digital Input Card........................................... 0 Access Light Timer.............................................. 0 C20 Flow Switch................................................. 0 Calibrating Laser Depth System.................................. 0 CF Card Download................................................ 0 Diagnostic Procedure for a PLC in Fault......................... 0 Diagnostic Procedure for the Depth System....................... 0 Head Speed Module............................................... 0 Inclinometer.................................................... 0 Input and Output Cards.......................................... 0 Ladder Proximity Switch......................................... 0 LDM41A Laser Manual............................................. 0 Level Switch.................................................... 0 Level Transmitter............................................... 0 Pressure Transducers............................................ 0 Processor Card.................................................. 0 Remote Level Display ........................................... 0 Rod Counter Proximity Switch.................................... 0 Temperature Transducer ......................................... 0 Touchscreen Installation (GP2500)............................... 0 Touchscreen Manual (GP2500)..................................... 0 TT0061 ......................................................... 0 Using a EEPROM.................................................. 0 Water Control Module............................................ 0 Water Flow Transducer........................................... 0 Electrical Locator......................................................475 Electrical Component Locator........................................475 Lefthand Side View..............................................475 Righthand Side & Back View......................................476 Over View.......................................................477 Jump Starting...........................................................478 Jump Starting.......................................................478 Batteries...............................................................480 Batteries...........................................................480 Welding Precautions.....................................................481 Welding Precautions.................................................481 Electrical Components...................................................482 Electrical Circuits.................................................482 Transducers.........................................................482 EP Levers...........................................................483 Joystick Adjustments................................................484 Vigilante Guide.........................................................486 Important Information...............................................486 PLC.................................................................487 Touchscreen.........................................................490 Laser Depth System..................................................491 Distance Meter......................................................494 Start-up and Shutdown...............................................494 Hydraulic Function Enable...........................................494 Alarms..............................................................495 Solenoid Control....................................................495 Auto Lube...........................................................498 Gauges..............................................................498 Level Switches......................................................500 Fan Speed Module....................................................500 Acknowledgements....................................................502 Disclaimers.........................................................502 Notes...................................................................503 Section 9 Lubrication and Preventive Maintenance............................505 Contents................................................................507 Page 9-3............................................................507 Page 9-4............................................................508 Central Lube System.....................................................509 Auto Lube Basic Operation...........................................509 Central Lube Tank Assembly..........................................510 Auto Lube Grease Pump – Owner / Operator Manual.....................511 Auto Lube Tube Pump – Owner / Operator Manual.......................517 Graco Vent Valve....................................................522 Central Lube System Circuit.........................................523 Basic Operating Principles of Auto Lube Injectors...................524 SL-V and SL-V XL Injectors..........................................524 SL-1 and SL-11 Injectors............................................525 SL-32 Injectors.....................................................526 Typical Grease System Circuit ......................................527 First 50 Hour Service...............................................528 Lube Faults / Operation.............................................529 Auto Lube Timer.....................................................530 Lube Pressure Screen................................................530 Air Service Units.......................................................531 Air Service Unit System............................................531 Soft Start Dump Valve...............................................532 Filter Regulator....................................................533 Air Line Oiler......................................................534 Air Service Unit....................................................535 Pipe Thread Lubricator..................................................536 Air Operated Pipe Thread Pump.......................................536 Filter Locator..........................................................544 Filter Locator Assembly.............................................544 Lubrication and Preventive Maintenance..................................545 General Lubrication.................................................545 Equipment Lubrication...............................................545 Care of Lubrication Points..........................................545 Safety..............................................................546 Isolation – Battery Switch..........................................547 Track Gear..........................................................548 Engine Maintenance..................................................549 Air Cleaners........................................................550 Air Filter Elements.................................................550 Alternator Maintenance..............................................550 Pump Drive and Drive Shaft Maintenance..............................551 Compressor Maintenance..............................................551 Cooler Packs........................................................551 A-frame and Pivot Point Maintenance.................................553 Pulldown and Hoist Ropes and Sheaves Maintenance....................553 Rotary Head Maintenance.............................................553 Hydraulic System Maintenance........................................555 Hydraulic Maintenance...............................................555 Water Pump Maintenance..............................................555 Cab Maintenance.....................................................555 Air Conditioner Maintenance.........................................557 Battery Maintenance.................................................557 Lubrication System Maintenance .....................................557 Fire Suppression Maintenance........................................557 Drill Folding Stairway – Inspection Requirements....................559 Weld Inspection Schedule................................................560 Weld Inspection Schedule SK Series..................................560 Track and Sprocket Inspection...........................................561 Track Inspection and Wear Limit Guide...............................561 Sprocket Wear Patterns..............................................565 Lubrication Recommendations.............................................571 Lubrication Recommendations.........................................571 Lubrication and Maintenance Chart - 250hr...............................572 Lubrication and Maintenance Chart - 500hr...............................581 Lubrication and Maintenance Chart - 1000hr..............................593 Lubrication and Maintenance Chart - 2000hr..............................604 Lubrication and Maintenance Chart.......................................616 Lubrication and Maintenance Notations...............................616 Lubricant Specifcations.................................................617 Hydraulic System....................................................617 Hydraulic Tank Capacity.............................................617 Compressor Lubrication..............................................618 Compressor Lubricant Specification..................................618 Lubricating Grease..................................................619 Gear Lubricant......................................................619 Scheduled Oil Sampling Analysis.....................................619 Critical Fasteners......................................................620 Bolted Joint Maintenance Guide Rotary Drills........................620 Critical Fastener ID and Inspection Schedule........................622 Torque Values...........................................................623 SAE Recommended Torque Values.......................................623 Externally Threaded SAE – ASTM Fasteners............................624 Torque Values.......................................................625 Mast Connection Points..................................................626 Mast Connection Points Dimension Reporting..........................626 Notes...................................................................629
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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