Simon MP SERIES ELECTRO-PROPORTIONAL SERVICE MANUAL – PDF DOWNLOAD
FILE DETAILS:
Simon MP SERIES ELECTRO-PROPORTIONAL SERVICE MANUAL – PDF DOWNLOAD
Language : English
Pages :137
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Simon MP SERIES ELECTRO-PROPORTIONAL SERVICE MANUAL – PDF DOWNLOAD
Introduction
Machine Specifications MP 40
Machine Specifications MP 60
Machine Specifications MP 80
Machine Component Locator
Undercarriage Component Locator
Superstructure Component Locator
Boom Component Locator
Platform Component Locator
Lubrication Chart
Section 1: Transportation and Emergency Procedures
Transoort the Unit
Towing Procedures
Truck or Trailer Transport
Unloading Procedures
Emergency System and Procedures
Emergency Pumps
Emergency Drive Function
Emergency Lowering
Section 2: Hydraulic System
Hydraulic Fluid
Handling Precautions
Fluid Recommendations
Fluid Contamination Checks
System Flushing Procedure
Hydrculic System Components
Electro-Proportional Circuit
Hydraulic Pump
Hydraulic Pump Adjustment
Emergency Pump
Emergency Pump Adjustment
Ground Valve Bank Assembly
Inlet Section
End Cover (Adapter Manifold)
Main Valve Segment
Operation
Maintenance
Hydraulic Circuit Line Check
Main Valve Segment
Valves
Drive Relief Valve
Drive Valve Assembly
Hi/ Low Speed Drive Valve
Flow Divider Valve Assembly
Motion Control Valve Assembly
Hydraulic Fluid Reservoir
Hydraulic Reservoir Maintenance
High Pressure Filter
Boom Lift System
Boom Lift Valve Segment
Flow Control Valve
Flow Control Valve Adjustment
Lift Cylinder
Boom Telescope (Extend) System
Boom Extend Valve Segment
Pressure Relief Valve
Telescope (Extend) Cylinder
Mechanical Extend Function
Superstructure Swing System
Swing Valve Segment
Swing Drive Molar/ Reducer Assembly
Worm Gear Type
Planetary Gear Type with lntregal Brake
Swing Gear and Pinion Shaft Adjustment
Swing Reducer/ Motor Assembly Adjustment (MP6O) Worm Gear Type with lntregal Brake (MP8O)
Swing Drive/ Reducer Assembly Adjustment
Integral Brake Assembly
Swing System Maintenance
Platform Rotate System
Rotate Control Valve
Double Pilot Operated Check Valve
Rotary Actuator
Rotary Actuator Maintenance
Platform Rotator Manifold
Platform Level System
Level Control Valve
Double Pilot Operated Check Valve
Master Level Cylinder
Slave Level Cylinder
Relief Valves
Steer System
Steer Valve Segment
Hydraulic Swivel
Steer Cylinder
Steer Disconnect Knob
Steer System Maintenance
Drive System Components
Drive Motor and Brake Assembly
Drive Valve Segment
Drive Valve Assembly –
Selector Valve
Motion Control Valve Assembly
Motion Control Valve
Flow Control Valve
Flow Divider Valve Assembly
Flow Divider/ Combiner Valve
Gate (Globe) Valve
Drive Relief Valve
Brake Metering Valve
Brake Metering Valve Adjustment
Toggle Switch on lhe Pendant Control
Platform Control Handle (Joystick)
Section 4: Electrlcal System
Electrical System
Battery
Battery Maintenance (In Storage)
Battery Maintenance (In Use)
Battery Preventive Maintenance
Battery Replacement
Movement Alarm
Tilt Alarm
Tilt Alarm Test
Tilt Alarm Adjustment
Relays 4-5
Circuit Breakers
Limit Switches
Emergency Pump
Emergency Stop Button
Pendant Switch Removal
Ground Control Cabinet Switch Removal
Platform Console Switch Removal
Drive/ Steer Controller
Boom Telescope Controller
Boom/ Swing Controller
Creep Speed Adjustments
Boom Adjustment (Ground Control)
Superstructure Swing Adjustment (Platform Control)
Boom Hoist Adjustment (Platform Control)
Mechanical Components
Tires
Changing Tires
Wheels and Lug Nuts •
Drive Hub Assembly
Steer Cylinder Pins
Rod End Cylinder Pin Replacement
Base End Cylinder Pin Replacement
Steer Cylinder
Steer Cylinder Seal Replacement
Tie Rod Assembly
Tie Rod Assembly Replacement
Superstructure
PlatforM
Hoses and Cables
Miscellaneous Equipment
Boom
Boom Pivot Pin and Bushing Replacement
Wear Pads
Rear (Upper End) Wear Pad Replacement
Front (Lower End) Wear Pad Replacement
Boom Chain (For Three Piece Booms)
Boom Chain Adjustment
Boom Chain Replacement
Boom Lift Cylinder
Lift Cylinder Pivot Pin Replacement
Lift Cylinder Seal Replacement (On Machine)
Bench Replacement Of Lift Cylinder Seals
Holding Valve Inspection
Boom Telescope (Extend) Cylinder
Telescope (Extend) Boom Cylinder Pin Replacement
Telescope (Extend) Cylinder Removal
Telescope Cylinder Seal Replacement
Telescope Cylinder Installation
Holding Valve Inspection
Platform Level Cylinders
Platform Level Cylinder Pin Replacement
Level Cylinder Seal Replacement
Bleeding the Platform Leveling Circuit
Maintenance Schedule
General Maintenance Tips
First Three Months of Operation
Routine Servicing
Daily Operational Checklist
Monthly Operational Checklist
Semi-Annual Operational Checklist
Section 7: Troubleshooting
General Troubleshooting Tips
Troubleshooting Chart
Index Appendix
S.M 04/12/24
