SIMON MP SERIES ELECTRO-PROPORTIONAL SERVICE MANUAL 89-100317 – PDF DOWNLOAD

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SIMON MP SERIES ELECTRO-PROPORTIONAL SERVICE MANUAL 89-100317 – PDF DOWNLOAD

Introduction

Machine Specifications

• MP 40
• MP 60
• MP 80

Machine Component Locator

• Undercarriage Component Locator
• Superstructure Component Locator
• Boom Component Locator
• Platform Component Locator

Lubrication Chart

Section 1: Transportation and Emergency Procedures

• Transport the Unit
• Towing Procedures
• Truck or Trailer Transport
• Unloading Procedures
• Emergency System and Procedures
• Emergency Pumps
• Emergency Drive Function
• Emergency Lettering

Section 2: Hydraulic System

• Hydraulic Fluid
  • Handling Precautions
  • Fluid Recommendations
  • Fluid Contamination Checks
  • System Flushing Procedure
• Hydraulic System Components
  • Electro-Proportional Circuit
  • Hydraulic Pump
  • Hydraulic Pump Adjustment
  • Emergency Pump
  • Emergency Pump Adjustment
  • Ground Valve Bank Assembly
  • Inlet Section
  • End Cover (Adapter Manifold)
  • Main Valve Segment
    • Operation
    • Maintenance
    • Hydraulic Circuit Line Check
  • Valves
    • Drive Relief Valve
    • Drive Valve Assembly
    • Hi/Low Speed Drive Valve
    • Flow Divider Valve Assembly
    • Motion Control Valve Assembly
    • Hydraulic Fluid Reservoir
      • Hydraulic Reservoir Maintenance
    • High Pressure Filter
  • Boom Lift Valve Segment
    • Flow Control Valve
    • Flow Control Valve Adjustment
  • Boom Telescope (Extend) System
    • Boom Extend Valve Segment
    • Pressure Relief Valve
    • Telescope (Extend) Cylinder
    • Mechanical Extend Function
  • Superstructure Swing System
    • Swing Valve Segment
    • Swing Drive Motor/Reducer Assembly
      • Worm Gear Type
      • Planetary Gear Type with Integral Brake
    • Swing Gear and Pinion Shaft Adjustment
    • Swing Reducer/Motor Assembly Adjustment (MPSC)
      • Worm Gear Type with Integral Brake (MP 80)
    • Swing Drive Reducer Assembly Adjustment
    • Swing Brake Assembly
  • Platform Rotate System
    • Rotate Control Valve
    • Double Pilot Operated Check Valve
    • Rotary Actuator
    • Rotary Actuator Maintenance
    • Platform Rotator Manifold
  • Platform Level System
    • Level Control Valve
    • Double Pilot Operated Check Valve
    • Master Level Cylinder
    • Slave Level Cylinder
    • Relief Valves
  • Steer Valve Segment
    • Hydraulic Swivel
    • Steer Disconnect Knob
    • Steer System Maintenance

Section 3: Drive System

• Drive System Components
  • Drive Motor and Brake Assembly
  • Drive Valve Segment
  • Drive Valve Assembly
  • Selector Valve
  • Motion Control Valve Assembly
  • Motion Control Valve
  • Flow Control Valve
  • Flow Divider Valve Assembly
  • Flow Divider/Combiner Valve
  • Gate (Globe) Valve
  • Drive Relief Valve
  • Brake Metering Valve
    • Brake Metering Valve Adjustment
  • Toggle Switch on the Pendant Control
  • Platform Control Handle (Joystick)

Section 4: Electrical System

• Electrical System
  • Battery Maintenance (in Storage)
  • Battery Maintenance (in Use)
  • Battery Preventive Maintenance
  • Battery Replacement
  • Movement Alarm
  • Tilt Alarm
    • Tilt Alarm Test
    • Tilt Alarm Adjustment
  • Relays 4-5
  • Circuit Breakers
  • Emergency Pump
  • Emergency Stop Button
  • Pendant Switch Removal
  • Ground Control Cabinet Switch Removal
  • Platform Console Switch Removal
  • Drive/Steer Controller
  • Boom Telescope Controller
  • Boom Swing Controller
  • Creep Speed Adjustments
  • Boom Adjustment (Ground Control)
  • Superstructure Swing Adjustment (Platform Control)
  • Boom Hoist Adjustment (Platform Control)

Section 5: Mechanical Components

• Mechanical Components
  • Tires
    • Changing Tires
  • Wheels and Lug Nuts
  • Drive Hub Assembly
  • Steer Cylinder Pins
    • Rod End Cylinder Pin Replacement
    • Base End Cylinder Pin Replacement
  • Steer Cylinder
    • Steer Cylinder Seal Replacement
  • Tie Rod Assembly
    • Tie Rod Assembly Replacement
  • Superstructure
  • Platform
  • Hoses and Cables
  • Miscellaneous Equipment
  • Boom
    • Boom Pivot Pin and Bushing Replacement
    • Wear Pads
      • Rear (Upper End) Wear Pad Replacement
      • Front (Lower End) Wear Pad Replacement
    • Boom Chain (For Three Piece Booms)
      • Boom Chain Adjustment
      • Boom Chain Replacement
    • Boom Lift Cylinder
      • Lift Cylinder Pivot Pin Replacement
      • Lift Cylinder Seal Replacement (On Machine)
      • Bench Replacement of Lift Cylinder Seals
    • Holding Valve Inspection
    • Boom Telescope (Extend) Cylinder
      • Telescope (Extend) Boom Cylinder Pin Replacement
      • Telescope (Extend) Cylinder Removal
      • Telescope Cylinder Seal Replacement
      • Telescope Cylinder Installation
      • Holding Valve Inspection
  • Platform Level Cylinders
    • Platform Level Cylinder Pin Replacement
    • Level Cylinder Seal Replacement
    • Bleeding the Platform Leveling Circuit

Section 6: Maintenance Schedule

• Maintenance Schedule
  • General Maintenance Tips
  • First Three Months of Operation
  • Routine Servicing
    • Daily Operational Checklist
    • Monthly Operational Checklist
    • Semi-Annual Operational Checklist

Section 7: Troubleshooting

• General Troubleshooting Tips
• Troubleshooting Chart

Index

Appendix

S.S 05/24