Schwing SP500 SP500E Spare Parts List Manual
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Table Of Contents:
Schwing SP500 SP500E Spare Parts List Manual
1.0 Sub Assembly……………………………………………………..1
Axle Assembly……………………………………………………………………………………………………….2
Axle Breakdown………………………………………………………………………………………………..3
Axle Placement……………………………………………………………………………………………………..4
Chassis Assembly (1 of 2)………………………………………………………………………………………5
Chassis Assembly (2 of 2)………………………………………………………………………………………6
Deutz BF4L2011 Engine Assembly (1 of 4)……………………………………………………………….7
Deutz BF4L2011 Engine Assembly (2 of 4)……………………………………………………………….8
Deutz BF4L2011 Engine Assembly (3 of 4)……………………………………………………………….9
Deutz BF4L2011 Engine Assembly (4 of 4)……………………………………………………………..10
Electric Motor Assembly – 55 KW……………………………………………………………………………11
Electric – Hydraulic Pump Assembly……………………………………………………………………….12
1015-80/50 Pump kit Assembly……………………………………………………………………………..13
10040856 – Differential Cylinder Assembly………………………………………………………….14
Differential Cylinder Plumbing………………………………………………………………………………..15
10192655 – MPS Valve…………………………………………………………………………………….16
1015 (6”) – Ram with Connector & Adapter………………………………………………………………17
Long Rock – Housing Assembly……………………………………………………………………………..18
Long Rock Valve Assembly……………………………………………………………………………………19
Long Rock – Slewing Cylinders/Agitator…………………………………………………………………..20
30390238 – Slewing Cylinder Assembly……………………………………………………………..21
Long Rock Valve Greaser Assembly……………………………………………………………………….22
Hydraulic Tank Assembly (1 of 2)……………………………………………………………………………23
Hydraulic Tank Assembly (2 of 2)……………………………………………………………………………24
Hydraulic Oil Cooler Assembly……………………………………………………………………………….25
Controller Assembly (1 of 2)…………………………………………………………………………………..26
Controller Assembly (2 of 2)…………………………………………………………………………………..27
10192654 – Control Block Assembly…………………………………………………………………..28
10188446 – Control Unit S1-S2…………………………………………………………………………29
10183940 – NG 25 Poppet Valve Insert………………………………………………………………30
2.0 Main Assembly…………………………………………………..31
Pumpkit Installation………………………………………………………………………………………………32
Table of Contents
Hydraulic Controller – Tube Rack……………………………………………………………………………33
Tube Rack Hydraulic Hoses (1 of 2)……………………………………………………………………….34
Tube Rack Hydraulic Hoses (2 of 2)……………………………………………………………………….35
Hopper Assembly…………………………………………………………………………………………………36
Diesel – Engine Installation……………………………………………………………………………………37
Electric – Engine Installation…………………………………………………………………………………..38
Fuel Tank Installation……………………………………………………………………………………………39
Diesel – Hydraulic Pump Connections…………………………………………………………………….40
Electric – Hydraulic Pump Connections……………………………………………………………………41
Hydraulic Tank / Accumulator Installation…………………………………………………………………42
Diesel – Hydraulic Tank Connections………………………………………………………………………43
Electric – Hydraulic Tank Connections……………………………………………………………………..44
Diesel – Hydraulic Cooler Installation………………………………………………………………………45
Electrical – Hydraulic Cooler Installation………………………………………………………………….46
Diesel – MPS Valve Plumbing………………………………………………………………………………..47
Electrical – MPS Valve Plumbing…………………………………………………………………………….48
Operator Controls Installation………………………………………………………………………………..49
Operator Control Panel Wiring……………………………………………………………………………….50
30390154 – Operator Panel Assembly…………………………………………………………………….51
3.0 Final Assembly…………………………………………………..53
Diesel – Shroud Installation……………………………………………………………………………………54
Electric – Shroud Installation………………………………………………………………………………….55
Micellaneous……………………………………………………………………………………………………….56
4.0 Schematics………………………………………………………..57
Hydraulic Schematic…………………………………………………………………………………………….58
Electric Schematic – Diesel……………………………………………………………………………………59
Electric Schematic – Electric………………………………………………………………………………….60
98344029-01 Electrical Panel Schematic………………………………………………………………..61
98344029-02 Electrical Panel Schematic………………………………………………………………..62
5.0 Shipping…………………………………………………………….63
Spare Parts and Accesories…………………………………………………………………………………..64
Table of Contents
30395093 – Cable Remote w/Throttle Up/Down……………………………………………………….65
30392090 – Cable Remote 6-Pin……………………………………………………………………………66
Safety Labels (1 of 4)……………………………………………………………………………………………67
Safety Labels (2 of 4)……………………………………………………………………………………………68
Safety Labels (3 of 4)……………………………………………………………………………………………69
Safety Labels (4 of 4)……………………………………………………………………………………………70
6.0 Options……………………………………………………………..71
Hydraulic Outrigger Assembly (1 of 2)…………………………………………………………………….72
Hydraulic Outrigger Assembly (2 of 2)…………………………………………………………………….73
Vibrator Assembly………………………………………………………………………………………………..74
Water Pump Assembly………………………………………………………………………………………….75
Water Pump Installation – Diesel…………………………………………………………………………….76
Water Pump Installation – Electrical………………………………………………………………………..77
Water Pump Installation (2 of 2)……………………………………………………………………………..78
Auxiliary Valve Installation……………………………………………………………………………………..79
Stroke Counter Installation…………………………………………………………………………………….80
Appendix A……………………………………………………………..81
Hayes Coupling Installation…………………………………………………………………………………..82
Appendix B……………………………………………………………..83
Hydraulic Fittings Tightening Procedure………………………………………………………………….84
Description:
Schwing SP500 SP500E Spare Parts List Manual
THEALIGNMENTINSPECTIONISREQUIREDONALLTRAILERPUMPSFROMP88TOWP’S.
THEALIGNMENTNEEDSTOCHECKEDPRIORTOTIREASSEMBLY.
WITHACALIBRATEDTAPE,MEASUREFROMONEENDOFTHEAXLETOTHETONGUECENTERLINE, RECORDTHEMEASUREMENTANDREPEATTHESAME PROCEDURETOTHEOPPOSITESIDEOFTHEAXLE.BOTHSIDESOFTHETRAILERMUSTBEEQUAL.
(WITHIN 1/4” OF EACH OFTER, IF GREATER THAN 1/4” REALIGN AXLE AND REPEAT PROCEDURE)FORTANDEMAXLETRAILER,MEASUREREARAXLETHESAMEWAY.
Please Note:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]