Scania DC16 XPI Industrial Engine Operator’s Manual
TABLE OF CONTENTS:
Scania DC16 XPI Industrial Engine Operator’s Manual
Start-up Report – Warranty............................... 2 Introduction............................................. 4 Environment and safety................................... 5 Environmental responsibility......................... 5 Safety............................................... 5 Warnings and advisories.............................. 6 Certification........................................11 Scania engines engine warranty for industrial engines....12 Emission control systems warranty....................12 Emission control system warranty statement...........12 California emission control warranty statement...........16 Your warranty rights and obligations.................16 Manufacturer's warranty coverage.....................16 Owner's warranty responsibilities....................16 SCR catalytic converter..................................17 Engine data plate........................................19 Component identification.................................20 SCR system...........................................21 Starting and running.....................................23 Checks before running................................23 Reductant pump.......................................24 Starting the engine..................................25 Running..............................................27 Engine shutdown......................................30 Checks after running.................................31 Maintenance..............................................32 Engines with few hours of operation..................33 Cleaning the engine..................................33 Maintenance intervals................................34 Lubrication system.......................................35 Oil grade............................................35 Oil analysis.........................................36 Checking oil level...................................36 Changing the oil.....................................37 Labels for top-up engine oil grade...................38 Parts................................................38 Cleaning the centrifugal oil cleaner.................39 Operational testing .................................44 Renewing the oil filter..............................45 Cooling system...........................................46 Coolant..............................................46 Checking coolant level...............................49 Checking antifreeze and corrosion inhibitor..........49 Antifreeze and corrosion inhibitor...................50 Changing coolant.....................................51 Cleaning the cooling system..........................52 Air cleaner..............................................54 Reading the vacuum indicator.........................54 Renewing the filter element..........................54 Renewing the safety cartridge........................55 Fuel system..............................................56 Checking fuel level..................................56 Renewing the fuel filter using a bleeding tool.......57 Bleeding the fuel system using a bleeding tool.......62 Miscellaneous............................................63 Checking the drive belt..............................63 Checking for leaks...................................64 Checking and adjusting the valve clearance...........65 Renewing the reductant filter........................68 Cleaning the reductant tank filler filter............70 Cleaning the reductant tank ventilation filter.......70 Diesel...................................................71 Composition of the fuel..............................71 Sulphur content of fuel..............................71 Temperature dependency of the fuel...................73 Biodiesel (FAME).....................................73 Use of fuel oil in stand-by generator sets...........73 Reductant for SCR........................................74 Responsibility and quality requirements..............74 Properties...........................................74 Preparing the engine for storage.........................75 Handling the engine..................................75 Preservative coolant.................................75 Preservative fuel....................................75 Preservative oil.....................................76 Preparations for storage.............................76 Technical data...........................................78 General data.........................................78 Lubrication system...................................78 Injection system.....................................79 Cooling system.......................................79 Intake system........................................79 Electrical system....................................79 Scania Assistance........................................80
DESCRIPTION:
Scania DC16 XPI Industrial Engine Operator’s Manual
INTRODUCTION:
This Operator’s manual describes the operation and maintenance of Scania industrial engines. The engines are direct-injection, liquid-cooled, four-stroke, turbocharged diesel engines. Certain engines are also equipped with an SCR system for emission control. The engines are available with different output and engine speed settings. Engine power for the engine ordered is indicated on a plate located on the engine control unit.
To ensure the maximum performance and the longest service life for the engine remember the following:
• Read through the Operator’s manual before starting to use the engine. Even regular users of Scania engines will get new information from the Operator’s manual.
• Always follow the maintenance instructions.
• Read the section on safety carefully.
• Get to know your engine so that you know what it can do and how it works.
• Always contact a workshop with qualified personnel for maintenance and repair. The information in this manual was correct at the time of going to press. Scania reserves the right
to make alterations without prior notice.
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Reese Cayson –
Good original factory manual. Print/text quality is good but the illustration photos are of poor quality. Reminds me of copies of a copy. Otherwise the price was very reasonable and worth the money.