Sany HBT6013C-5S Trailer-mounted Concrete Pump Operation & Maintenance Manual – PDF DOWNLOAD
FILE DETAILS:
Sany HBT6013C-5S Trailer-mounted Concrete Pump Operation & Maintenance Manual – PDF DOWNLOAD
Language : English
Pages : 284
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Sany HBT6013C-5S Trailer-mounted Concrete Pump Operation & Maintenance Manual – PDF DOWNLOAD
1 INTRODUCTION 1-1
1.1 Manual Section Descriptions 1-2
1.2 Machine Serial Number & Information 1-4
1.3 Contact Information 1-5
1.4 Icons and Symbols 1-5
2 SAFETY 2-1
2.1 Definition of Terms 2-2
2.1.1 Concrete pump 2-2
2.1.2 Boom pedestal 2-2
2.1.3 Arm assembly 2-2
2.1.4 Placing boom 2-2
2.1.5 Base structure 2-2
2.1.6 Truck mixer 2-2
2.1.7 Delivery line systems 2-3
2.1.8 Machine 2-3
2.1.9 Operator 2-3
2.1.10 Machine operator 2-3
2.1.11 Hoseman 2-4
2.1.12 Signaller and other auxiliary personnel 2-4
2.1.13 Truck mixer driver 2-4
2.1.14 Authorized inspector 2-4
2.1.15 Subject expert 2-5
2.1.16 Qualified personnel 2-5
2.1.17 After Sales Service personnel 2-5
2.1.18 Maintenance 2-5
2.1.19 Place of work, working area, danger zone 2-6
2.2 Designated Use 2-11
2.2.1 Inspection intervals 2-12
2.3 Use Contrary to Designated Use 2-13
2.3.1 Transporting goods 2-13
2.3.2 Lifting loads 2-13
2.3.3 Removing obstacles 2-13
2.3.4 Extending the reach 2-14
2.3.5 Extensions 2-14
2.3.6 Impermissible end hose 2-14
2.3.7 Impermissible working area 2-14
2.3.8 Climbing the placing boom 2-15
2.3.9 High-pressure delivery 2-15
2.3.10 Accessories and attachments 2-15
2.4 Exclusion of Liability 2-15
2.5 Personnel 2-16
2.5.1 Requirements 2-16
2.5.2 Qualifications 2-17
2.5.3 Responsibility of the machine operator 2-17
2.6 Operating Instructions, Operating Procedures and Other Regulations 2-17
2.6.1 Operating instructions 2-17
2.6.2 Operating procedures 2-18
2.6.3 Other regulations 2-19
2.7 Personal Protective Equipment 2-19
2.8 Before Starting Work 2-21
2.8.1 Checking that the machine is ready for operation 2-21
2.8.2 Rendering the machine ready for operation 2-21
2.9 Danger Due to High-voltage 2-22
2.9.1 High-voltage lines 2-22
2.9.2 Discharge voltage pattern 2-22
2.9.3 Clearances 2-23
2.9.4 High-voltage warning devices 2-24
2.9.5 Procedure in the event of a flash over 2-24
2.9.6 Earthing in the event of electrostatic charging 2-25
2.10 Stationary Machines 2-25
2.10.1 Set-up site 2-25
2.10.2 Stationary booms 2-26
2.10.3 Lifting machines and components 2-26
2.10.4 Loading and transporting 2-26
2.11 Mobile Machines 2-27
2.11.1 Set-up site 2-27
2.11.2 Supporting ground 2-27
2.11.3 Corner bearing loads 2-28
2.11.4 Supports 2-29
2.11.5 Driving 2-30
2.11.6 Towing 2-31
2.11.7 Loading 2-31
2.12 Placing Booms 2-32
2.12.1 Unfolding the placing boom 2-32
2.12.2 End hose 2-33
2.12.3 Procedure in storms 2-34
2.12.4 Concreting in cold weather 2-35
2.13 Delivery Line Systems 2-35
2.13.1 Suitable delivery lines 2-35
2.13.2 Securing delivery lines 2-35
2.13.3 Tightness and blockages 2-36
2.13.4 Opening delivery lines 2-36
2.13.5 Clearance to delivery lines 2-36
2.13.6 Fastening delivery lines 2-37
2.13.7 Continuation delivery lines 2-37
2.14 Pumping Operations 2-37
2.14.1 Place of work 2-37
2.14.2 Safety 2-38
2.14.3 Remote control 2-38
2.14.4 Moving machine components and hot surfaces 2-39
2.14.5 Constant observation of the machine 2-39
2.14.6 Truck mixer 2-40
2.15 Cleaning 2-40
2.15.1 General 2-40
2.15.2 Cleaning agents 2-41
2.15.3 Hazards 2-41
2.15.4 Cleaning with compressed air 2-41
2.15.5 Protection against water 2-43
2.15.6 Post-cleaning procedure 2-44
2.16 Maintenance and Special Work 2-44
2.16.1 Requirements for special work 2-44
2.17 Welding 2-46
2.18 Working on the Placing Boom 2-47
2.19 Safety-relevant Components 2-48
2.20 Software 2-48
2.21 Protective and Safety 2-49
2.22 Electrical Power 2-49
2.22.1 General 2-49
2.22.2 Electrical components 2-50
2.22.3 Power at the construction site 2-50
2.23 Hydraulic Systems 2-51
2.23.1 General 2-51
2.23.2 Replacing hydraulic hoses 2-52
2.23.3 Noise emissions 2-52
2.24 Exhaust Fumes 2-53
2.25 Functional Fluids 2-53
3 SYSTEM FUNCTIONS 3-1
3.1 General Overview 3-1
3.1.1 Main component locations 3-1
3.1.2 Main characteristics 3-2
3.2 Mechanical System 3-4
3.2.1 Pumping system (S-valve) 3-4
3.2.2 Main power system 3-7
3.2.3 Hydraulic oil tank 3-9
3.2.4 Supporting and moving mechanism 3-10
3.3 Cooling System 3-13
3.3.1 Air cooling system 3-13
3.3.2 Water cooling system (Optional) 3-14
3.4 Lubrication System 3-14
3.4.1 Manual lubrication system 3-15
3.4.2 Automatic lubrication system 3-15
3.5 Hydraulic System 3-17
3.5.1 Operation device of outriggers 3-17
3.5.2 Agitating device 3-18
3.5.3 Accumulator 3-19
3.5.4 Self-sealing device of main oil pump oil suction 3-20
3.6 Electrical Control System 3-21
3.6.1 Electrical cabinet control device 3-22
3.6.2 Remote control device 3-29
3.6.3 SYCD operation and instruction 3-30
3.6.4 E-STOP buttons 3-33
3.6.5 Functions of the symbols 3-34
4-1
4.1 The Requirement of Concrete 4-1
4.1.1 Materials of concrete 4-1
4.1.2 Material and mix proportion of pumping concrete 4-2
4.2 Pipe Disposal 4-6
4.2.1 Selection of concrete delivery pipe 4-6
4.2.2 Disposal 4-6
4.2.3 Operation after blockage 4-9
4.3 Pre-operational Checks 4-11
4.4 Set-up Site 4-14
4.5 Starting Up 4-15
4.5.1 Engine starting 4-15
4.5.2 Engine racing 4-16
4.6 Outrigger Set-up 4-18
4.6.1 Load-bearing surface 4-18
4.6.2 Operation of outriggers 4-21
4.7 Function Check 4-22
4.7.1 Pump functions 4-22
4.7.2 Filter functions 4-23
4.7.3 E-STOP function 4-24
4.7.4 Function check on the agitator safety cutout 4-25
4.8 Pumping Operation Hand Signals 4-26
4.9 Pumping Operation 4-30
4.9.1 Safety precautions 4-30
4.9.2 Notes on correct pumping 4-34
4.9.3 Pre-operational checks 4-35
4.9.4 Pumping 4-36
4.9.5 Possible faults 4-39
4.10 Equipment Clean-up 4-41
4.10.1 Cleaning the delivery pipe 4-41
4.10.2 Clean the machine 4-43
4.11 Retracting the Outriggers 4-44
4.12 Towing and Loading 4-45
4.13 Machine Decals 4-48
4.13.1 Locations of safety decals on the complete vehicle 4-49
4.13.2 Decal descriptions 4-50
4.13.3 Detailed explanations 4-51
HBT6013C-5S
3.5.5 water pump(optional) 3-20
4 OPERATION
5 MAINTENANCE 5-1
5.1 Routine Maintenance & Mandatory Overhaul 5-1
5.2 General Tightening Torques 5-12
5.3 Lubrication 5-15
5.4 Working Media 5-17
5.4.1 Lubricating grease 5-18
5.4.2 Hydraulic oil 5-19
5.5 Visual Check 5-22
5.5.1 General check 5-22
5.5.2 Check the hydraulic system 5-23
5.5.3 Check the electrical system 5-23
5.6 Pumping System 5-23
5.6.1 Concrete piston 5-24
5.6.2 Glasses plate and cutting ring maintenance 5-29
5.6.3 Mixing shaft and mixing blade maintenance 5-32
5.6.4 S-tube 5-33
5.6.5 Hopper 5-47
5.6.6 Delivery cylinder 5-48
5.6.7 Delivery pipe 5-48
5.6.8 Main oil cylinder maintenance 5-52
5.7 Hydraulic System 5-56
5.7.1 Replacement of hydraulic oil 5-57
5.7.2 Water drainage of hydraulic oil tank maintenance 5-59
5.7.3 Rubber hose 5-59
5.8 Accumulator 5-62
5.9 Oil Filter 5-65
5.10 Air Filter 5-66
5.11 Electrical System 5-66
5.11.1 Electrical control cabinet 5-67
5.11.2 Remote control box 5-68
5.12 Power System 5-68
6 TROUBLESHOOTING 6-1
6.1 Troubleshooting Mechanical System 6-2
6.2 Troubleshooting Hydraulic System 6-2
6.3 Troubleshooting Lubrication System 6-4
6.4 Troubleshooting Electric System 6-4
6.5 Troubleshooting of Diesel Engine 6-6
7 SPECIFICATIONS 7-1
7.1 Overall Technical Data 7-1
7.2 Pumping System Technical Data 7-2
7.3 Pumping Curve
8.1 Hydraulic Basic Diagram 8-1
8.2 Electrical Basic Diagram 8-2
S.S 07/24
