Sany Crawler Hydraulic Excavator SY335 Safety, Operation Maintenance Manual – PDF DOWNLOAD
FILE DETAILS:
Sany Crawler Hydraulic Excavator SY335 Safety, Operation Maintenance Manual – PDF DOWNLOAD
Language : English
Pages : 341
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Sany Crawler Hydraulic Excavator SY335 Safety, Operation Maintenance Manual – PDF DOWNLOAD
Introduction
About This Manual 1-3
Your Documentation Package 1-4
Operator Manual 1-4
Parts Book 1-4
Using and Storing the Documentation 1-4
Organization of this Manual 1-5
Table of Contents 1-5
Introduction 1-5
Safety 1-5
System Functions 1-5
Operation 1-5
Maintenance 1-5
Troubleshooting 1-5
Specifications 1-5
Optional Equipment 1-5
Serial Number Location 1-6
Record of Serial Number and Distributor Information 1-6
Contact Information 1-6
Correction Request Form 1-7
Safety
Safety – General 2-4
Diesel Engine Exhaust 2-4
Battery Posts, Terminals, and Related Accessories 2-5
Hazard Alerts in This Manual 2-5
Machine Decals 2-7
Operator Safety Information 2-7
Operator is Important 2-8
Operator Qualifications 2-8
General Machine Safety 2-9
Unauthorized Machine Modifications 2-9
General Job Safety 2-9
Job Site Safety 2-10
Pre-Operation Inspection 2-10
Personal Protective Equipment 2-11
General Fire Safety 2-11
Fuel and Oil Fires 2-12
Hydraulic Fires 2-12
Electrical Fires and Explosions 2-13
In Case of Fire 2-13
Extinguisher and First Aid Kit 2-14
Dust and Chemical Hazards 2-14
Table of Contents SY335 Excavator
ii Safety, Operation & Maintenance Manual —November 28, 2013 SANY AMERICA
Material Safety Data Sheets (MSDS) 2-15
Surface and Underground Hazards 2-15
High Voltage Areas 2-16
Electrocution Hazard 2-17
Safety During Transport (to Job Site) 2-19
Maintenance Safety – General 2-20
Preparing for Maintenance 2-20
Lockout/Tagout Procedures 2-21
Locking out of service 2-21
Returning to service 2-22
Cleaning the Machine 2-23
Using the Correct Tools 2-23
Jacking Up the Machine 2-23
Rotating Parts 2-24
Track Recoil Springs 2-24
Removing Attachments 2-24
Welding, Drilling, Cutting or Grinding on the Machine 2-25
Adding Fluids to the Machine 2-25
Refueling 2-25
High-Pressure Fluid Lines 2-26
Accumulator 2-26
Electrical System 2-27
Battery Safety 2-27
Start-up Safety 2-28
Disconnecting the Battery 2-28
Jump-Start Safety 2-28
Environmental Precautions 2-29
Towing or Lifting the Machine 2-29
Optional Attachments 2-30
Product Specific Safety 2-31
Machine Decals 2-31
Authorized Use of the Excavator 2-31
Unauthorized Use of the Excavator 2-31
Accumulation of Flammable Material 2-32
Inside Operator Cab 2-33
Lock Lever 2-33
Start-Up Safety 2-33
Crush or Pinch-Point Precautions 2-34
Leaving the Operator Cab 2-36
Optional Attachment Use 2-38
Large or Optional Attachments 2-38
Operating Precautions 2-38
Pre-Operational Checks 2-38
Starting Operations 2-38
During Operation 2-39
Job Site Precautions 2-42
Surface and Underground Hazards 2-43
Job Site Working Clearances 2-45
Slopes or Inclined Surfaces 2-46
Snow or Frozen Surfaces 2-48
High Voltage Areas 2-48
SY335 Excavator Table of Contents
SANY AMERICA Safety, Operation & Maintenance Manual —November 28, 2013 iii
TABLE OF
CONTENTS
SAFETY INTRODUCTION
SYSTEM
FUNCTIONS
SPECIFICATIONS TROBLESHOOTING MAINTENANCE OPERATION
OPTIONAL
EQUIPMENT
Electrocution Hazard 2-49
Electrical Contact 2-51
Travel Precautions 2-51
Basic Travel Advice 2-52
Traveling With a Reversed Carriage 2-53
Traveling on Sloped Areas 2-54
Parking and Securing the Machine 2-55
Maintenance Safety 2-57
Maintenance 2-57
Preparing for Maintenance 2-57
System Functions
Exterior Components 3-3
Cab Exterior 3-4
Cab Interior 3-5
Seat and Seat Belt 3-6
Left Control Console 3-8
Air Conditioning System – Control Panel 3-9
Radio Control Panel 3-11
Right Control Console 3-13
Indicator Lights 3-14
Ignition Switch 3-15
12V Power Supply 3-15
Throttle Control Dial 3-15
24V Power Outlet/Lighter 3-16
Work Lamp Switch 3-16
Manual Regeneration Switch 3-16
Memory Clear Switch 3-16
Regeneration Disable Switch 3-16
Head Lamp Switch 3-17
Windshield Washer Switch 3-17
Windshield Wiper Switch 3-17
Hydraulic Lockout Control 3-17
Emergency Stop Switch 3-18
Joystick Controls 3-19
SAE/BHL Selector Switch 3-19
SAE Mode 3-20
BHL Mode 3-21
Joystick Switches 3-22
Travel Controls 3-23
Automatic Deceleration Function 3-24
Fuses and Batteries 3-25
Batteries and Power Disconnect Process 3-26
Battery 3-26
Power disconnect process 3-26
Combined Instruments Display/Monitor 3-28
Combined Instrument Display screen 3-28
Function Icons 3-31
Function Keys 3-31
System Information 3-31
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iv Safety, Operation & Maintenance Manual —November 28, 2013 SANY AMERICA
Main Menu Functions 3-33
Engine and Throttle Signals 3-34
Pilot (Hydraulic Control) Pressure Signals 3-34
Main Pump Signals 3-34
Machine Configuration 3-35
Fault Information 3-35
System Language Selection 3-36
Machine Configuration Setup 3-36
Time Setup 3-36
Service Hours Setup 3-37
Operation
Work Area 4-3
General Job Safety 4-3
Job Site Safety 4-5
Work Crew 4-6
Supervisor 4-6
Owner and Other Authorized Personnel 4-6
Machine Operator 4-7
New Machine Run-In 4-9
Mount and Dismount the Machine 4-10
Pre-Start Checks 4-12
Daily Maintenance Record 4-12
Fuel Level 4-13
Draining Primary Fuel Filter 4-14
Hydraulic Oil Level 4-15
Engine Oil Level 4-16
SAE/BHL Selector Switch 4-17
Engine Coolant Level 4-19
Cab 4-20
Safety, Operation and Maintenance Manual 4-20
Seat, Seat Belt, Mirrors and Backup Camera 4-20
Work Lights and Warning Devices 4-22
Operator Controls 4-23
Fire Extinguisher & Escape Tool 4-23
Combined Instruments Display/Monitor Settings 4-24
Set Language Display – First Time 4-24
Set Date/Time Setting – First Time 4-27
Engine Procedures 4-29
Cold Weather Operation 4-29
Engine Start Procedure 4-30
Idle the Engine 4-32
Engine Shutdown 4-32
Travel Operations 4-34
Preheat the Machine 4-34
Before Travel 4-35
Right Turn 4-38
Left Turn 4-38
Straight Travel 4-38
Counter Rotate 4-39
SY335 Excavator Table of Contents
SANY AMERICA Safety, Operation & Maintenance Manual —November 28, 2013 v
TABLE OF
CONTENTS
SAFETY INTRODUCTION
SYSTEM
FUNCTIONS
SPECIFICATIONS TROBLESHOOTING MAINTENANCE OPERATION
OPTIONAL
EQUIPMENT
Slopes 4-39
Operations in Water 4-40
Release Excavator from Mud 4-40
Recommended Applications 4-42
Backhoe operation 4-42
Digging a trench 4-42
Bucket Replacement 4-43
End of Workday Checks 4-45
Control Work Equipment 4-46
Set SAE/BHL Selector Switch 4-46
SAE Control Pattern 4-48
Swing 4-48
Arm 4-48
Boom 4-48
Bucket 4-49
BHL Control Pattern 4-49
Swing 4-49
Arm 4-50
Boom 4-50
Bucket 4-50
Park And Store The machine 4-51
Overnight Storage 4-51
Long Term Storage 4-52
Preparation 4-53
During Storage 4-56
Return to Service 4-56
Transport 4-57
Load the machine 4-57
Unload the machine 4-61
Maintenance
Maintenance Information 5-4
Checks Before Maintenance 5-4
Checks After Maintenance or Repairs 5-5
Hour Meter Reading 5-5
Genuine Sany Replacement Parts 5-5
Sany-Approved Lubricants 5-5
Windshield Washer Fluid 5-5
Grease 5-5
Oil and Filter Inspection 5-6
Welding on the Machine 5-6
Inventory Your Tools and Parts 5-6
Cleaning Parts or the Machine 5-6
Adverse Work Site Conditions 5-6
Covers and Locks 5-7
Hydraulic Hoses, Lines or Components 5-7
Third-Party Inspection Requirements 5-7
Inspection and Maintenance in Severe Environments 5-7
Operation in Mud, Rain or Snow 5-7
Operation Near Ocean (Salt Air) Environments 5-7
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vi Safety, Operation & Maintenance Manual —November 28, 2013 SANY AMERICA
Dusty Environments 5-7
Rocky Ground Surface 5-8
Cold Environments 5-8
Other Weather Environments 5-8
Torque Values 5-9
Fluids & Lubricants 5-11
Fuel 5-11
Engine Oil 5-13
Lubricants 5-13
Daily Maintenance 5-14
Check 5-15
Safety, Operation & Maintenance Manual 5-15
Operating Functions 5-15
Fire Extinguisher and Escape Tool 5-18
Backup Camera 5-18
Engine Oil Level 5-19
Pump Mounting Bolts 5-20
Fuel Level 5-21
Engine Coolant Level 5-21
Engine Serpentine Belt 5-22
Slewing Gearbox 5-24
Hydraulic Oil Tank 5-25
Hydraulic Line Connections 5-26
Electrical System 5-28
Air Conditioner 5-30
Idler Wheel 5-33
Sheet Metal 5-34
Decals 5-34
Drain 5-35
Draining the Primary Fuel Filter 5-35
50 Hours of Maintenance 5-37
Change 5-38
Engine Oil and Filter – Initial 5-38
Check 5-42
Air Intake System 5-42
Muffler and Exhaust System 5-43
Hydraulic Hoses 5-44
Batteries 5-45
Crawler Shoe Connecting Pins 5-48
Crawler Support Roller Mounting Bolts 5-48
Crawler Gearbox Oil Level 5-49
Crawler Drive Sprocket Mounting Bolts 5-50
Track Tension – Initial 5-51
Lubricate 5-54
Slewing Turntable Bearing 5-54
Work Equipment 5-56
250 Hours of Service 5-61
Change: 5-62
Engine Oil and Filter 5-62
Hydraulic Tank Return Filter Elements — Initial 5-62
Hydraulic Pilot Line Filter Element — Initial 5-64
SY335 Excavator Table of Contents
SANY AMERICA Safety, Operation & Maintenance Manual —November 28, 2013 vii
TABLE OF
CONTENTS
SAFETY INTRODUCTION
SYSTEM
FUNCTIONS
SPECIFICATIONS TROBLESHOOTING MAINTENANCE OPERATION
OPTIONAL
EQUIPMENT
Hydraulic Oil – Breaker only at 400 Hours 5-65
Check 5-65
Air Conditioner Compressor 5-65
Air Filter 5-67
Crawler Assemblies 5-70
Track Tension 5-71
Fuses 5-71
Windshield Washer and Window Wipers 5-72
Handrails and Steps 5-73
Access Panels and Locks 5-73
500 Hours of Service 5-74
Change 5-75
Primary Fuel Filter 5-75
Coolant Filter 5-77
Slewing Gearbox Oil 5-78
Hydraulic System Breather Filter 5-79
Check 5-80
Radiator, Oil Cooler, and AC Condenser Fins 5-80
Air Conditioning Fresh Air and Recirculation Air Filters 5-82
Slewing Gearbox Bolts 5-84
Hydraulic Hoses 5-85
Hydraulic Pump 5-85
Upperworks and Lowerworks 5-86
Final Drive 5-87
Swing Pinion Gear Grease Level 5-88
Lubricate 5-89
Work Equipment 5-89
1,000 Hours of Service 5-90
Change 5-91
Hydraulic Tank Return Filter 5-91
Hydraulic Pilot Line Filter 5-91
Check 5-91
Engine Exhaust Pipe Clamps 5-91
Accumulator Nitrogen Pressure (Breaker only) 5-92
Fuel Tank Strainer 5-94
Fuel Lines 5-95
2,000 Hours of Service 5-96
Change 5-97
Hydraulic Oil 5-97
Engine Coolant 5-102
Final Drive Oil 5-105
Check 5-106
Hydraulic Hoses 5-106
Accumulator Gas Pressure 5-106
Machine Storage 5-107
Short-Term Storage (Less than 30 days) 5-107
Long-Term Storage (Longer than 30 days) 5-107
Troubleshooting
Before Troubleshooting 6-2
Table of Contents SY335 Excavator
viii Safety, Operation & Maintenance Manual —November 28, 2013 SANY AMERICA
Troubleshooting Precautions 6-3
Precautions Troubleshooting Electrical Circuits 6-4
Precautions Handling Hydraulic Components 6-5
Towing the Machine 6-6
Towing Light Loads 6-7
Severe Operating Conditions 6-7
Jump-Starting the Engine 6-7
General Information 6-7
Battery Access 6-8
Connecting the Jumper Cables 6-8
Starting the Engine 6-9
Disconnecting the Jumper Cables 6-9
Fuses 6-10
Engine Failures 6-11
Failure Codes 6-20
Hydraulic System 6-22
Other Common Failures 6-25
Specifications
Machine Dimensions & Specifications 7-2
Operating Ranges 7-5
Optional Equipment
Optional Equipment Safety Equipment 8-2
Optional Equipment Selection 8-2
Read Equipment Instructions 8-2
Removal And Installation Precautions 8-2
Optional Equipment Operation Precautions 8-2
Optional Equipment System Functions 8-4
Component Location and Function 8-4
Stop Valve 8-4
Selector Valve 8-5
Hydraulic Circuit 8-6
Optional Tool Selection 8-7
Optional Equipment Operation 8-10
Attach Optional Equipment 8-10
Optional Equipment Control 8-13
Hydraulic Breaker Controls 8-14
Hydraulic Shears Controls 8-14
Disconnecting Optional Equipment 8-15
S.S 07/24
