Sandvik Mining QJ341 Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
Sandvik Mining QJ341 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 206
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Sandvik Mining QJ341 Operator’s Manual – PDF DOWNLOAD
Operator’s Manual 0
Conformity Section 3
Contents 5
1 Safety Section 11
1 1 Safety Essentials 12
1 1 1 Safety Labels and Signals 13
1 1 2 Signal Words 13
1 1 3 General Hazard Symbol 13
1 1 4 Safety Hazards Pertaining to the Equipment 13
1 1 5 Colour Coded Safety Signs 14
1 1 6 Symbols for Prohibited Actions 14
1 1 7 Symbols for Mandatory Actions 15
1 1 8 Symbols for Hazards 16
1 1 9 Machine Serial Number Plate 17
1 2 Component Safety Features 17
1 3 Features for Operator Safety 17
1 4 Environmental Safety 18
1 4 1 Hazardous Materials 18
1 4 2 Machine Disposal 19
1 5 Personal Protective Equipment (PPE) 19
1 5 1 Entanglement Hazards 19
1 5 2 Minimum Required Personal Protective Equipment (PPE) 20
1 6 Hazard Zones 21
1 7 Measured Noise Levels 22
1 8 Vibration Levels 22
1 9 Organizational Safety Measures 22
1 10 Personnel Qualifications, Requirements and Responsibilities 23
1 11 Safety Advice Regarding Specific Operational Phases 23
1 11 1 Standard Operation 23
1 11 2 Blockage or Malfunction 24
1 11 3 Unguarded Areas 25
1 12 Special Work, Including Equipment Maintenance, Disposal of Parts, and Hazardous Materials 25
1 12 1 Securing Equipment Before Performing Maintenance 25
1 12 2 Maintenance Site Conditions 26
1 12 3 Replacement & Removal of Components 26
1 12 4 Climbing and Falling 26
1 12 5 Safety Considerations During Maintenance 27
1 12 6 Safety Considerations During Cleaning 28
1 12 7 Removal of Safety Devices, Guards and Decals 28
1 12 8 Surrounding Structures 28
1 12 9 Safety when Refuelling 29
1 13 Specific Hazards 29
1 13 1 Electrical Energy 29
1 13 2 Battery 30
1 13 3 Gas, Dust, Steam, Smoke and Noise 31
1 13 4 Welding or Naked Flames 31
1 13 5 Hydraulic Equipment 32
1 13 6 Hazardous Substances 33
1 14 Safety Decals – Locations 35
2 Transport and Technical Data 41
2 1 Special Considerations for Transport 42
2 1 1 Machine Preparation for Transport 42
2 1 2 Tracking Machine onto/off Transport Vehicle 48
2 2 Transport and Working Dimensions 48
2 3 Application and Limitations 49
2 3 1 Common Applications 49
2 4 Description 49
2 5 Operation Description 49
2 6 Key Features 49
2 7 Identification of Main Units 50
2 8 Identification of Emergency Stop Positions 51
2 9 Technical Information 51
2 9 1 Machine dimensions 51
2 9 2 Standard Features 51
2 9 3 Options 51
2 10 Specification of Main Units 52
2 10 1 Feeder 52
2 10 2 Crusher 52
2 10 3 Main Conveyor 52
2 10 4 Natural Fines Conveyor 52
2 10 5 Tracks 52
2 10 6 Power Unit 53
2 10 7 Magnetic Separator 53
2 11 Machine Working Dimensions 54
2 12 Machine Transport Dimensions 55
3 Product Overview 57
3 1 Product Overview 58
3 1 1 Main Components: 58
3 1 2 Optional Extras: 58
3 1 3 Machine Layout Indicating Main Components 59
4 Commissioning and Shut Down 61
4 2 Commissioning and Shutdown – Safety 62
4 3 Commissioning 63
4 3 1 Preliminary Operations 63
4 4 Main Control Devices 66
4 4 1 Electrical Control Box 66
4 4 2 Display Panel 67
4 4 3 Setting Time and Date 68
4 4 4 Setting the Language 68
4 5 Engine – Starting Procedure 69
4 5 1 Engine Starting Procedure – Safety 69
4 5 2 Tracking Machine 71
4 5 3 Direction indicators 73
4 5 4 Wired umbilical track control 74
4 5 5 Main Conveyor – Manual Raise 75
4 5 6 Machine Set-up for Operation 76
4 5 7 Jacking Legs – Lower 81
4 5 8 Jacking Legs – Raise 84
4 6 Operating the Machine 88
4 6 1 Start-up Sequence – Running the Crusher 88
4 6 2 Manual Run Mode 89
4 6 3 Manual Run Page 1 Options – Functionality 91
4 6 4 Manual Run Page 2 Options – Functionality 93
4 6 5 Auto Run Mode 94
4 6 6 Auto Mode Display – Functionality 96
4 6 7 Feed Conveyor – Remote Adjustment 97
4 6 8 Feeder Transfer Chute 98
4 7 Fault Events 99
4 8 Machine Shut Down 101
4 8 1 Machine Shut Down Safety 101
4 8 2 Manual Stop Sequence 102
4 8 3 Auto Stop Sequence 103
4 8 4 Emergency Stop – Operation 104
4 8 5 Emergency Stop – Reset 104
4 9 Lock and Tag-out Procedure 105
4 9 1 Tag Removal Procedure 106
5 Operation 107
5 1 Before Starting Up the Machine for Operation 108
5 2 Machine Crushing Mode 109
5 3 Methods of Operation 109
5 4 Automatic Mode 110
5 4 1 Feeder Start and Stop 111
5 4 2 Feeder Speed Adjustment 111
5 4 3 Natural Fines Conveyor Start and Stop 111
5 4 4 Automatic Operation – Additional Control Screen 111
5 4 5 To Stop the Crusher in Auto Mode 112
5 4 6 Return to Initial Control Display 112
5 5 Manual Mode 113
5 5 1 Starting the machine 114
5 5 2 Engine Speed Adjustment 114
5 5 3 Feeder Start and Speed Control 114
5 5 4 Natural Fines Conveyor Start and Stop 115
5 5 5 Manual Operation Screen Display 2 115
5 5 6 Crusher Chamber Level Monitor 116
5 5 7 Joggle the Crusher 117
5 5 8 Using Radio Remote for Machine Adjustments 118
5 5 9 Control Feeder by Engine and Crusher Load 119
5 5 10 View Engine parameters 120
5 5 11 Manual Operation Screen Display 3 0
5 5 12 Main conveyor raise and lower 0
5 6 Stalled or Blocked Crusher 122
5 7 Adjust the Jaw Closed Size Setting (CSS) 123
5 8 Operating The Machine (Crushing) 125
5 8 1 Loading Material Into Machine: 125
5 9 Reverse Jaw Operation 126
5 10 Feeder Transfer Chute Setup 127
6 Maintenance 129
6 1 Maintenance – Safety Requirements 130
6 2 Daily Maintenance Schedule 132
6 3 Weekly Maintenance Schedule 133
6 4 50-80 Hours Maintenance Schedule 134
6 5 250 Hours Maintenance Schedule 135
6 6 500 Hours Maintenance Schedule 136
6 7 750 Hours Maintenance Schedule 136
6 8 1000 Hours Maintenance Schedule 137
6 9 2000 Hours Maintenance Schedule 138
6 10 Maintenance Procedures 139
6 10 1 Fluid Drain Points 140
6 10 2 Engine Oil – Check Level and Top Up 140
6 10 3 Diesel Fuel – Check Level and Top Up 141
6 10 4 Diesel Water Trap – Drain 142
6 10 5 Hydraulic Fluid – Check Level and Top Up 142
6 10 6 Engine Coolant – Check Level and Top Up 143
6 10 7 Checking/ Changing Hydraulic Tank Air Breather 143
6 10 8 Air Cleaner – Servicing 144
6 10 9 Magnet Conveyor – Maintenance 145
6 10 10 To Adjust the Magnet Conveyor Belt Tension 146
6 10 11 Feeder Gearbox – Check Oil Level and Top Up 147
6 10 12 Bearings – Grease 148
6 10 13 Grease Pump Unit (Auto-lubrication system)- Fill with Grease 149
6 10 14 Inspecting/ Adjusting Belt Sealing Rubbers 150
6 10 15 Belt Scraper – Adjust 151
6 10 16 Conveyor Belts – Adjust 152
6 10 17 Hydraulic Filters – Replace 153
6 10 18 Track Gearbox Oil – Change 155
6 10 19 Track Tension 156
6 10 20 Track Tension – Check 157
6 10 21 Track Tension – Increase 158
6 10 22 Track Tension – Reduce 159
6 11 Jaw Plates – Turning and changing 160
6 11 1 Prepare to Remove the Jaw Plates 161
6 11 2 Jaw Guards – Remove 162
6 11 3 Swing Jaw Plate – Remove 163
6 11 4 Fixed Jaw Plate – Remove 167
6 11 5 Crusher Box Liner Plates – Replace 170
6 11 6 Fixed Jaw Plate – Install 172
6 11 7 Swing Jaw Plate – Install 178
6 11 8 Jaw Guards – Install 183
6 11 9 Toggle Plate – Remove/ Replace 184
6 12 Oils and Fluids 189
6 13 Machine Fault Codes and Maintenance Screens 191
6 13 1 Maintenance screens 191
6 13 2 Machine Fault Codes 191
6 13 3 Red Faults 191
6 13 4 Blue Faults 192
6 13 5 Engine Faults 192
7 Trouble Shooting 195
7 1 Trouble Shooting 196
7 1 1 Machine faults displayed on screen 196
7 1 2 Original Equipment Manufacturer (OEM) Trouble shooting 198
Electrical and Hydraulics 199
9 1 Electrical Schematics 200
9 2 Hydraulic Schematics 202
Information and Data Sheets 205
10 1 Original Equipment Manufacturer Information 206
10 2 Hazardous Substances 206
10 3 Variations and Options (if applicable) 206
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