Sandvik Mining QJ340 Operator’s & Electrical & Hydraulic & Parts Manual – PDF DOWNLOAD
FILE DETAILS:
Sandvik Mining QJ340 Operator’s & Electrical & Hydraulic & Parts Manual – PDF DOWNLOAD
Language : English
Pages : 348
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Sandvik Mining QJ340 Operator’s & Electrical & Hydraulic & Parts Manual – PDF DOWNLOAD
Operator’s Manual 1
Conformity Section 3
Contents 5
1 Safety Section 11
1 1 Safety Essentials 11
1 2 Safety Signs and Labels 12
1 3 Safety Hazards Pertaining to the Equipment 12
1 3 1 Colour Coded Safety Signs 12
1 3 2 Symbols for MANDATORY Actions 13
1 3 3 Symbols for PROHIBITED Actions 14
1 3 4 HAZARD Symbols 14
1 3 5 Machine Serial Number Plate 16
1 4 Component Safety Features 16
1 5 Features for Operator Safety 16
1 6 Environmental Safety 17
1 6 1 Hazardous Materials 17
1 6 2 Machine Disposal 18
1 7 Personal Protective Equipment (PPE) 18
1 7 1 Entanglement Hazards 18
1 7 2 Required Personal Protective Equipment 18
1 8 Measure Noise Level 19
1 9 Vibration Levels 20
1 10 Organisational Safety Measures 20
1 11 Personnel Qualifications, Requirements and Responsibilities 20
1 12 Safety Advice Regarding Specific Operational Phases 21
1 12 1 Standard Operation 21
1 12 2 Blockage or Malfunction 21
1 13 Special Work, Including Equipment Maintenance, Disposal of Parts, and Hazardous Materials 22
1 13 1 Securing the Equipment Before Performing Maintenance 22
1 13 2 Maintenance Site Conditions 23
1 13 3 Replacement & Removal of Components 23
1 13 4 Climbing, Falling 23
1 13 5 Safety Considerations During Maintenance 24
1 13 6 Safety Considerations During Cleaning 24
1 13 7 Removal of Safety Devices, Guards and Decals 25
1 13 8 Surrounding Structures 25
1 13 9 Safety When Refueling 26
1 14 Specific Hazards 26
1 14 1 Electrical Energy 26
1 14 2 Battery 27
1 14 3 Gas, Dust, Steam, Smoke and Noise 28
1 14 4 Welding or Naked Flames 29
1 14 5 Hydraulic Equipment 29
1 14 6 Hazardous Substances 30
1 15 Decal Locations 31
2 Transport & Technical Data 35
2 1 Transport 35
2 1 1 Pre-Start Instructions (For Transport) 35
2 1 2 Tracking/Moving the Machine 36
2 2 Loading/Unloading 36
2 3 Machine Transportation Dimension 38
2 4 Application & Limitations 40
2 5 Description 40
2 6 Operation Description 41
2 7 Key Features of the QJ340 Crusher 41
2 8 Common Applications 42
2 9 Machine Layout Indicating Main Components 43
2 10 Machine Layout Indicating Emergency Stop Positions 44
2 11 Data 44
2 12 Machine Dimensions 46
3 Product Overview 49
3 1 QJ340 Assemblies & Options 49
3 2 QJ340 General Layout 49
3 3 Main Conveyor 50
3 4 Side Conveyor 52
3 5 Magnetic Conveyor 54
4 Commissioning & Shut Down 57
4 1 Pre-Commissioning Instructions 57
4 1 1 Remove all the loose items 57
4 1 2 Pre-Start Instructions (For Operation) 58
4 1 3 Side Jaw Rubbers 60
4 1 4 Main Conveyor – Spray Bar 61
4 2 Main Control Devices 62
4 2 1 Electrical Control Box 62
4 2 2 Remote Control 64
4 3 Starting Procedure 65
4 4 Stopping The Machine in an Emergency 66
4 4 1 Emergency Stop Locations 66
4 4 2 How to Operate an Emergency Stop 67
4 5 Removing Tractor Unit and Bogie – (Where fitted) 67
4 6 Tracking Procedure 69
4 7 Preparing the Machine for Operation 72
4 7 1 Lower The Main Conveyor 73
4 7 2 Hopper Door Set Up Procedure 73
4 7 3 Side Conveyor Set Up Procedure 75
4 7 4 Main Conveyor Set Up Procedure 76
4 7 5 Maintenance Platform Set Up Procedure 77
4 7 6 Jacking Legs Set-up Procedure 79
4 8 Shut Down the Machine 80
4 9 Lockout and Tag Procedure 81
4 9 1 The Un-Tag Procedure 82
5 Operation 83
5 1 Start Up the Machine (for Operation) 83
5 2 Setting Material Output Size 84
5 2 1 The Adjustment Procedure of The Jaw Closed Size Setting (CSS) 85
5 2 2 Adjust The Jaw Size Procedure 87
5 2 3 Using Remote Pendant to Adjust the Jaw Size 88
5 3 Operating The Machine (Crushing) 88
5 3 1 Loading Material Into The Machine: 89
5 3 2 Feeder Cut-out 91
5 4 Reverse Jaw Operation 91
5 5 Jaw Brake Pressure Adjustment 92
5 5 1 Forward Jaw Brake Pressure 92
5 5 2 Reverse Jaw Brake Pressure 93
5 6 The Set Up of the Feeder Transfer chute 95
6 Maintenance 97
6 1 Introduction Machine Maintenance 97
6 2 Daily Maintenance Schedule 98
6 2 1 Engine Oil 100
6 2 2 Diesel Fuel and Hydraulic Fluid 100
6 2 3 Engine Coolant 102
6 2 4 Air Cleaner Servicing 102
6 2 5 Magnet Conveyor 105
6 3 Weekly Maintenance Schedule 106
6 3 1 Checking Feeder Oil Level 107
6 3 2 Checking/ Changing Hydraulic Tank Air Breather 107
6 3 3 Greasing Bearings 108
6 3 4 Grease Pump Unit 109
6 3 5 Inspecting/ Adjusting Belt Sealing Rubbers 109
6 3 6 Adjust the Belt Scraper Procedure 110
6 3 7 The Procedure to Adjust the Belts 110
6 3 8 Hydraulic Filter 111
6 3 9 Changing Hydraulic Water Trap 112
6 4 250 Hour Maintenance Schedule 113
6 5 500 Hours Maintenance Schedule 115
6 6 1000 Hour Maintenance Schedule 115
6 6 1 Changing Track Gear box Oil 116
6 7 Track Adjustment 117
6 7 1 Increasing The Track Tension 118
6 7 2 Releasing The Track Tension 119
6 8 Turning/ Changing Jaw Plates 120
6 8 1 Prepare to Remove the Jaw Plates 121
6 8 2 The Removal Procedure of the Jaw Guards 121
6 8 3 The Removal Procedure of the Swing Jaw Plate 122
6 8 4 The Removal Procedure of the Fixed Jaw Plate 124
6 8 5 Changing Crusher Box Liner Plates 126
6 8 6 The Installation Procedure of the Fixed Jaw Plate 127
6 8 7 The Installation Procedure of the Swing Jaw Plate 131
6 8 8 The Installation Procedure of the Jaw Guards 134
6 9 Magnet Conveyor 135
6 10 Oils And Fluids 135
6 11 Toggle Plate Removal/ Replacement 136
6 12 Crusher Engine Error Codes 140
7 Trouble Shooting 143
7 1 Trouble Shooting Table 143
7 2 Test Procedures for Electronics 144
7 3 Checking Hydraulic Pressure 146
7 4 Checking 4 Station Manifold Pressure 146
7 5 Control Block Pressure 147
Spare Parts Catalogue 149
Contents 151
1 Loose Items 153
2 Chassis, Maintenance Platforms and Tracks 155
3 Hopper 159
4 Magnetic Conveyor and Supports 163
5 Feeder and Vibrator Box 165
6 Transfer Chute 169
7 Power Pack 171
8 Power Pack – Hydraulics 177
9 Control Boxes 183
10 Diesel Tank 187
11 Main Conveyor 189
12 Side Conveyor 199
13 Crusher – Assembly 205
14 Crusher – Box 211
15 Crusher – Torque Arm Assembly 215
16 Crusher – Jaw Stock 217
17 Crusher – Toggle Crossbeam 219
18 Hydraulic Hoses 221
19 Deflector Door – Optional 229
20 Stickers – English 231
21 Transport Bogie and Fifth Wheel – Optional 237
22 Light Stand – Optional 241
23 Water Pump – Optional 243
Electrical & Hydraulic Information 245
1 Electrical & Hydraulic Diagrams 247
OEM Documents & Data Sheets 261
1 OEM Manuals 263
2 Hazardous Substances 273
3 Heavy Component Weights 347
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