Sandvik Mining QI340 Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
Sandvik Mining QI340 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 348
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Sandvik Mining QI340 Operator’s Manual – PDF DOWNLOAD
Operator’s Manual 1
Certificate of Conformity 3
Contents 5
1 Safety Section 11
1 1 Safety Essentials 11
1 2 Safety Signs and Labels 12
1 3 Safety Hazards Pertaining to the Equipment 12
1 3 1 Colour Coded Safety Signs 12
1 3 2 Symbols for MANDATORY Actions 13
1 3 3 Symbols for PROHIBITED Actions 14
1 3 4 HAZARD Symbols 14
1 3 5 Machine Serial Number Plate 16
1 4 Component Safety Features 16
1 5 Features for Operator Safety 16
1 6 Environmental Safety 17
1 6 1 Hazardous Materials 17
1 6 2 Machine Disposal 18
1 7 Personal Protective Equipment (PPE) 18
1 7 1 Entanglement Hazards 18
1 7 2 Required Personal Protective Equipment 18
1 8 Measure Noise Level 19
1 9 Vibration Levels 20
1 10 Organisational Safety Measures 20
1 11 Personnel Qualifications, Requirements and Responsibilities 20
1 12 Safety Advice Regarding Specific Operational Phases 21
1 12 1 Standard Operation 21
1 12 2 Blockage or Malfunction 21
1 13 Special Work, Including Equipment Maintenance, Disposal of Parts, and Hazardous Materials 22
1 13 1 Securing the Equipment Before Performing Maintenance 22
1 13 2 Maintenance Site Conditions 23
1 13 3 Replacement & Removal of Components 23
1 13 4 Climbing, Falling 23
1 13 5 Safety Considerations During Maintenance 24
1 13 6 Safety Considerations During Cleaning 24
1 13 7 Removal of Safety Devices and Guards 24
1 13 8 Surrounding Structures 25
1 13 9 Safety When Refueling 26
1 14 Specific Hazards 26
1 14 1 Electrical Energy 26
1 14 2 Battery 27
1 14 3 Gas, Dust, Steam, Smoke and Noise 28
1 14 4 Welding or Naked Flames 29
1 14 5 Hydraulic Equipment 29
1 14 6 Hazardous Substances 30
1 15 Decal Locations 31
2 Transport & Technical Data 35
2 1 Transport 35
2 1 1 Pre-Start Instructions (For Transport) 35
2 1 2 Tracking/Moving the Machine 36
2 2 Loading 36
2 3 Machine Transportation Dimension 37
2 4 Application & Limitations 39
2 5 Description 39
2 6 Operation Description 39
2 7 Key Features of the QI340 Impactor 39
2 8 Common Applications 40
2 9 Machine Layout Indicating Main Components 41
2 10 Emergency Stop Positions 42
2 11 Data 42
2 12 Transport Dimensions 43
2 13 Working Dimensions 43
3 Product Overview 45
3 1 QI340 Assemblies & Options 45
3 2 Machine Layout Indicating Main Components 46
4 Commissioning & Shut Down 47
4 1 Pre-Commissioning Instructions 47
4 1 1 Remove all the loose Items 47
4 1 2 Pre-Start Instruction (for Operation) 48
4 1 3 Main Conveyor – Spray Bar 49
4 2 Main Control Devices 50
4 2 1 Ignition Control Box 50
4 2 2 Operational Control Panel 51
4 2 3 Remote Control 52
4 3 Starting Procedure 53
4 4 Stopping Machine in an Emergency 54
4 4 1 Emergency Stop Locations 54
4 4 2 How to Operate an Emergency Stop 55
4 5 Removing Tractor Unit and Bogie – (Where fitted) 55
4 6 Tracking Procedure 58
4 7 Preparing the QI340 Impactor for Operation 60
4 7 1 Set Up the Hopper Door Procedure 61
4 7 2 Set Up the Side Conveyor Procedure 63
4 7 3 Set Up The Impact Cursher Procedure 64
4 7 4 Set Up The Maintenance Platform Procedure 65
4 7 5 Jacking Legs Set Up Procedure 66
4 7 6 Installation of the Recirculation Unit (Where fitted) 68
4 7 7 Operation of the Recirculation Unit 74
4 8 Shut Down the Machine 75
4 9 Lockout and Tag Procerdure 77
4 9 1 The Un-Tag Procedure 77
4 9 2 How to Use a Gang Tag 78
5 Operations 79
5 1 Start Up the Machine (for Operation) 79
5 2 Operating The Machine (Crushing) 80
5 2 1 Operating Starting Sequence 80
5 2 2 Loading Material Into Machine 81
5 2 3 Feeder Cut-out 82
5 3 Impactor Box Pressure Adjustment 83
5 3 1 Start Up Pressure 83
5 3 2 Brake Pressure 84
5 4 The Set Up of the Feeder Transfer chute 85
6 Maintenance 87
6 1 Introduction 87
6 2 Daily Maintenance Schedule 88
6 2 1 Engine Oil 89
6 2 2 Diesel Fuel and Hydraulic Fluid 89
6 2 3 Engine Coolant 90
6 2 4 Magnet Conveyor 91
6 2 5 Air Cleaner Servicing 91
6 2 6 Weekly Maintenance Schedule 93
6 2 7 Checking Feeder Oil Level 94
6 2 8 Checking/ Changing Hydraulic Tank Air Breather 95
6 2 9 Greasing Bearings 95
6 2 10 Inspecting/ Adjusting Belt Sealing Rubbers 97
6 2 11 Adjusting Belt Scraper 97
6 2 12 The Procedure to Adjust the Belts 98
6 2 13 Hydraulic Filter 99
6 2 14 Changing Hydraulic Water Trap 100
6 3 250 Hour Maintenance Schedule 100
6 4 500 Hour Maintenance Schedule 102
6 5 1000 Hour Maintenance Schedule 102
6 5 1 Changing Track Gearbox Oil 103
6 6 Track Adjustments 104
6 6 1 Track Adjustment 104
6 6 2 Track Adjustment Settings 104
6 6 3 Increasing The Track Tension 105
6 6 4 Releasing The Track Tension 106
6 7 Magnet Conveyor 107
6 8 Oils And Fluids 107
6 9 Engine Fault Codes 108
7 Trouble Shooting Guide 111
7 1 Checking Hydraulic Pressure 112
7 2 Checking 5 Station Manifold Pressure 112
7 3 Test Procedures for Electronics 113
Spare Parts Catalogue 115
Contents 117
1 Loose Items 119
2 Chassis, Walkways and Tracks 121
3 Tracks 127
4 Hopper 129
5 Magnetic Conveyor and Supports 131
6 Power Pack 133
7 Control Boxes 143
8 Diesel Tank 147
9 Feeder and Vibrator Box 149
10 Transfer Chute 155
11 Crusher Box 159
12 Torque Arm Assembly 165
13 Main Conveyor 167
14 Extended Main Conveyor (Where fitted) 173
15 Side Conveyor 183
16 Feeder Pan 189
17 Hydraulic Hoses 197
18 Recirculation Layout (Where fitted) 205
19 Recirculation Chassis 207
20 Recirculation Conveyor 209
21 Recirculation Screen Sub Assembly 215
22 Recirculation Fines Conveyor 217
23 Recirculation Side Conveyor 223
24 Recirculation Vibrating Grid 227
25 Stickers – English 231
26 Transport Bogie and Fifth Wheel – Optional 237
27 Water Pump – Optional 241
Electrical & Hydraulic Information 243
1 Electrical & Hydraulic Diagrams 245
OEM Documents & Data Sheets 261
1 OEM Manuals 263
2 Hazardous Substances 273
3 Heavy Component Weights 347
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