Sandvik Mining QH440 Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
Sandvik Mining QH440 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 250
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Sandvik Mining QH440 Operator’s Manual – PDF DOWNLOAD
1 Safety 11
1 1 Safety essentials 12
1 1 1 Safety labels and signals 12
1 1 2 Signal words 13
1 1 3 General hazard symbol 13
1 1 4 Safety hazards pertaining to the equipment 13
1 1 5 Colour coded safety signs 14
1 1 6 Symbols for prohibited actions 14
1 1 7 Symbols for mandatory actions 15
1 1 8 Symbols for hazards 16
1 2 Features for operator safety 17
1 3 Environmental safety 18
1 3 1 Hazardous materials 18
1 3 2 Battery disposal 19
1 3 3 Machine disposal 19
1 4 Personal protective equipment (PPE) 20
1 5 Hazard exclusion zones 21
1 6 Measured noise levels 22
1 7 Vibration levels 23
1 8 Organizational safety measures 24
1 9 Personnel qualifications, requirements and responsibilities 25
1 10 Safety advice regarding specific operational phases 26
1 10 1 Standard Operation 26
1 10 2 Blockage or malfunction 26
1 10 3 Unguarded areas 26
1 11 Special work, including equipment maintenance, disposal of parts, and hazardous materials 28
1 11 1 Securing equipment before performing maintenance 28
1 11 2 Maintenance site conditions 29
1 11 3 Replacement & removal of components 29
1 11 4 Climbing and falling 30
1 11 5 Safety considerations during maintenance 30
1 11 6 Safety considerations during cleaning 31
1 11 7 Removal of safety devices, guards and decals 32
1 11 8 Surrounding structures 32
1 11 9 Safety when refuelling 32
1 12 Specific hazards 33
1 12 1 Electrical energy 33
1 12 2 Automotive batteries 34
1 12 3 Gas, dust, steam, smoke and noise 35
1 12 4 Welding or Naked Flames 35
1 12 5 Hydraulic equipment 36
1 12 6 Hazardous substances 36
1 13 Safety decals – Locations 37
2 Transportation & technical data 41
2 1 Special considerations for transport 42
2 1 1 Machine preparation for transport 42
2 1 2 Tracking machine on or off transport vehicle 47
2 2 Application & limitations 48
2 2 1 Common applications 48
2 3 Technical specification 49
2 3 1 Feed hopper 49
2 3 2 Feed Conveyor Belt 49
2 3 3 Main Conveyor 49
2 3 4 Lubrication Tank 49
2 3 5 Power Pack 50
2 3 6 Tracks 50
2 3 7 Operating dimensions 50
2 3 8 Total weight 50
2 3 9 Machine specification plate 50
2 4 Machine Transportation Dimensions 51
3 Product overview 53
3 1 Features 54
3 1 1 Standard 54
3 1 2 Optional items 54
3 1 3 Future options 54
3 2 Main Components – Overview 55
4 Commissioning and shut down 57
4 1 General Safety 58
4 2 Pre-Commissioning 59
4 2 1 Pre-Start Instructions 59
4 3 Main control devices 61
4 3 1 Electrical controls 61
4 3 2 Display screen and soft keys 62
4 3 3 Set date, time and Language 63
4 3 4 Radio remote control for tracks 64
4 3 5 Remote control battery recharging 65
4 3 6 Wired umbilical track control 66
4 4 Engine starting procedure 67
4 4 1 Before starting engine 67
4 4 2 Engine start 68
4 5 Initial screen display icons 69
4 6 Stopping machine in an emergency 70
4 6 1 Emergency stop locations 71
4 6 2 Operation of an emergency stop 71
4 6 3 To reset an emergency stop 72
4 7 Tracking (moving) procedure 73
4 7 1 Before moving the machine 73
4 7 2 Moving the machine 74
4 7 3 Tracking using wired umbilical control 74
4 7 4 Radio remote control 75
4 8 Preparing the crusher for operation 77
4 9 Jacking legs set-up procedure 81
4 9 1 Lower jacking legs 81
4 9 2 Raising jacking legs 83
4 10 Shut down the machine 85
4 10 1 Automatic mode shut down 85
4 10 2 Manual mode shut down 85
4 11 Lockout and tag procedure 88
4 11 1 How to fit a single tag 88
4 11 2 To remove a single tag 88
4 11 3 How to fit a gang tag 89
4 11 4 To remove a gang tag 89
5 Operations 91
5 1 Operations – minimum safety requirements 92
5 2 Machine crushing mode 93
5 3 Methods of operation 95
5 4 Automatic mode 96
5 4 1 Feeder start and stop 96
5 4 2 Automatic operation – additional control screens 96
5 4 3 Automatic mode screen 2 97
5 4 4 To stop the crusher in automatic mode 97
5 5 Manual mode 98
5 5 1 Feeder start and stop 99
5 5 2 To stop the crusher in manual mode 99
5 5 3 Feed conveyor manual speed adjustment 99
5 5 4 Feed conveyor automatic speed control 99
5 6 Daily calibration of crusher wear parts 101
5 7 Close side setting gap [CSS] 102
5 8 Feeding material into machine 103
5 8 1 Before starting 103
5 8 2 Loading hopper with material 103
5 8 3 Cone crusher 103
5 9 Feed conveyor metal detector 104
6 Maintenance 107
6 1 Maintenance – minimum safety requirements 108
6 2 Scheduled maintenance intervals 110
6 2 1 Daily maintenance schedule 110
6 2 2 Weekly maintenance schedule 111
6 2 3 First 50-80 Hours maintenance schedule 112
6 2 4 160 Hours maintenance schedule 112
6 2 5 250 Hours maintenance schedule 112
6 2 6 500 Hours maintenance schedule 113
6 2 7 1000 Hours maintenance schedule 113
6 2 8 2000 Hours or 1 year maintenance schedule 114
6 3 Maintenance procedures 115
6 3 1 Location of compartments for maintenance 115
6 3 2 Fluid drain points 116
6 3 3 Track gearbox oil – check top up 117
6 3 4 Track gearbox oil – replace 118
6 3 5 Fuel tank – check top up 119
6 3 6 Hydraulic tank – check top up 120
6 3 7 Crusher lubrication 120
6 3 8 Clutch lubrication tank 121
6 3 9 Engine air cleaner – servicing 121
6 3 10 Hydraulic filters and tank air vent 122
6 3 11 Crushing chamber – inspect 123
6 3 12 Crusher belt drive tensioner – Inspect/adjust 124
6 3 13 Bearings – grease 124
6 3 14 Belt scraper – adjust 125
6 3 15 Tracks – inspect 126
6 3 16 Track tension – check 126
6 3 17 Track tension – increase 127
6 3 18 Track tension – reduce 128
6 3 19 Crusher liners – replace 128
6 3 20 New crusher liners – Reset datum 128
6 4 Lubricants and fluids 130
6 5 Maintenance screens and machine fault codes 132
6 5 1 Maintenance screens 132
6 5 2 Machine fault codes 136
6 6 Diagnostic screens 141
6 6 1 Outputs diagnostic screens 142
6 6 2 Speeds diagnostic screen 142
6 6 3 Tracks diagnostic screen 142
6 6 4 Inputs diagnostic screens 143
6 6 5 Clutch diagnostic screen 143
6 6 6 Clutch diagnostic codes 143
7 Trouble shooting guide 145
7 1 Common problems 146
7 1 1 Machine faults displayed on screen 146
8 Engine 147
8 1 Engine manual 148
9 Electrical & Hydraulic Information 151
9 1 Electrical Diagrams 152
9 1 1 Electrical Page 1 152
9 1 2 Electrical Page 2 153
9 1 3 Electrical Page 3 154
9 1 4 Electrical Page 4 155
9 1 5 Electrical Page 5 156
9 1 6 Electrical Page 6 157
9 1 7 Electrical Page 7 158
9 1 8 Electrical Page 8 159
9 1 9 Electrical Page 9 160
9 1 10 Electrical Page 10 161
9 1 11 Electrical Page 11 162
9 1 12 Electrical Page 12 163
9 1 13 Electrical Page 13 164
9 1 14 Electrical Page 14 165
9 1 15 Electrical Page 15 166
9 1 16 Electrical Page 16 167
9 1 17 Electrical Page 17 (tier 4) 168
9 1 18 Electrical Page 18 169
9 1 19 Electrical Page 19 170
9 1 20 Electrical Page 20 170
9 1 21 Electrical Page 21 171
9 1 22 Electrical Page 22 172
9 2 Hydraulic Diagram 173
10 O E M Product Documents 175
10 1 Documents – original equipment manufacturer and data 176
10 1 1 Tracks – Strickland 176
10 1 2 Hydraulic power take-off (clutch) – PT Tech (HPTO14) 176
10 1 3 Engine (manual supplied separately) 176
10 1 4 Sandvik CH440 cone crusher 176
10 1 5 Data documents – Hazardous substances 176
11 Spare Parts 179
11 1 Introduction 181
11 1 1 Ordering procedure 181
11 1 2 Safety decals 181
11 2 Main assemblies 182
11 3 Options 184
11 4 Chassis assembly 186
11 5 Tank tower frame 188
11 6 Ladder (8 rung) 190
11 7 Diesel fuel tank assembly 192
11 8 Hydraulic tank assembly 194
11 9 Power pack assembly 196
11 10 Powerpack end covers 200
11 11 Powerpack base, top, sides 202
11 12 Powerpack seals 204
11 13 Feed conveyor 206
11 14 Feed hopper 210
11 15 Main conveyor – lower 212
11 16 Main conveyor upper 214
11 17 Feeder drive unit 217
11 18 Track assembly 218
11 19 Track parts 219
11 20 Jacking leg 220
11 21 Walkway assembly 222
11 22 Ladder (7 rung) 224
11 23 Cone assembly 226
11 24 Drive guard 228
11 25 Lubrication tank assembly 230
11 26 Clutch lubrication tank 232
11 27 Drive tensioner 233
11 28 Idler pulley assembly 234
11 29 Control box 236
11 30 Electrical components 238
11 31 Overband magnet option 241
11 32 Water pump option 243
11 33 Auto-lubrication option 245
11 34 Fuel pump option 246
11 35 Machine servicing kits – (3a engine) 247
11 36 Machine servicing kits – (3b engine) 249
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