Sandvik Mining QA331 Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
Sandvik Mining QA331 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 254
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Sandvik Mining QA331 Operator’s Manual – PDF DOWNLOAD
1 0 Safety Section – Introduction 11
1 1 The purpose of these instructions 12
1 2 Identification of the product 12
1 2 1 Product type and serial number 12
1 2 2 Product manufacturer 13
1 2 3 Manuals 13
1 2 4 How to identify the right manual for the product 14
1 2 5 Validity of the manuals 14
1 3 Copyright notice 14
1 4 Definitions 14
2 0 Safety Section – Safety and Environmental Instructions 17
2 1 Safety labels and signals 18
2 1 1 Signal words 18
2 1 2 General hazard symbol 18
2 1 3 Symbols for mandatory actions 19
2 1 4 Symbols for prohibited actions 20
2 1 5 Hazard symbols 20
2 1 6 Labels on the product 22
2 1 7 Visual and audible signals 25
2 2 User obligations 25
2 2 1 Managing work related hazards 26
2 2 2 Scheduled safety inspections and preventive maintenance 27
2 2 3 Personal protective equipment 28
2 3 Product limitations 29
2 3 1 Intended use 29
2 3 2 Foreseeable misuse 29
2 3 3 Prohibited use 29
2 3 4 29
2 3 5 Maximum inclination angles during tramming and parking 29
2 3 6 Maximum inclination angles during operation 30
2 3 7 Modifications 30
2 4 Hazard zone 31
2 5 Safeguarding 32
2 5 1 Guards 32
2 5 2 Protective devices 33
2 6 Complementary protective measures 34
2 6 1 Use of Emergency stop function 34
2 6 2 Emergency exit 35
2 6 3 Safe access to machinery and three point support 35
2 6 4 Isolation and energy dissipation 36
2 6 5 Fire risk control measures 38
2 7 Protection against emission hazards 39
2 7 1 Noise 39
2 7 2 Vibration 40
2 7 3 Dust 40
2 8 Emergency procedures and methods for unblocking 41
2 9 Safety considerations for maintenance 42
2 10 Environment 45
2 10 1 Decommissioning 45
2 10 2 Dismantling 45
2 10 3 Disposal 46
2 11 Potential product related hazards identified by the user 47
2 12 Incident reporting 48
3 0 Technical and Transport 49
3 1 Transport 50
3 1 1 Special Considerations For Transport Of The QA331 50
3 1 2 Machine Preparation for Transport 50
3 1 3 Engine Start-up Sequence 52
3 1 4 Cold Weather Starting 54
3 2 Shut Down 55
3 2 1 Lowering the Shredder (If Applicable) 56
3 2 2 Lowering Standard Grid for Transport 56
3 2 3 Lowering Vibrating Grid for Transport 57
3 2 4 Fold Side Conveyors 58
3 2 5 Lower Tail Conveyor 60
3 2 6 Lower Screenbox 60
3 2 7 Folding Tail Conveyor End Section 61
3 2 8 Moving Main Conveyor 61
3 2 9 Preparing the Maintenance Platform for Transport 62
3 2 10 Raise Jacking Legs 63
3 2 11 Tracking the machine onto and off the transport vehicle 65
3 2 12 Raise Screenbox for Loading or Unloading 65
3 2 13 Raise Tail Conveyor for Loading or Unloading 66
3 2 14 Tracking the QA331 67
3 3 Technical Information 70
3 3 1 Standard Features 70
3 3 2 Options 70
3 3 3 Transport and Working Dimensions 71
3 4 Identification of Main Units 73
3 5 Specification of Main Units 74
3 5 1 Feeder 74
3 5 2 Main Conveyor 74
3 5 3 Side Conveyor 74
3 5 4 Tail Conveyor 74
3 5 5 Screen Unit 75
3 5 6 Power Unit 75
3 5 7 Tracks 75
4 0 Product Overview 77
4 1 Product Overview 78
4 2 Major Components 78
4 3 Identification and Operation of the QA331 Controls 79
4 3 1 Main Control Panel: 79
4 4 Hydraulic Controls (HC) 80
4 4 1 Standard Machine 80
4 4 2 Machine Fitted with Shredder Option and or Vibrating Grid Option 84
4 5 Flow Control Valves 87
4 6 Umbilical and Remote Radio Controls 87
4 6 1 Umbilical Control Movement (Standard) 87
4 6 2 Remote Radio Control Movement (Optional) 88
4 7 Tipping Grid Radio Control 88
5 0 Commissioning and Shut Down 89
5 1 Commissioning & Shutdown Safety 90
5 1 1 Who is at Risk 90
5 1 2 Managing Work related Hazards with a Risk Assessment 90
5 1 3 When carrying out maintenance or adjustment 90
5 2 Commissioning 91
5 2 1 Preparation for Machine STARTUP 91
5 2 2 Engine Start-up Sequence 92
5 2 3 Cold Weather Starting 94
5 2 4 Tracking the QA331 95
5 2 5 Moving the QA331 to Chosen Site 98
5 3 Machine Set-up 99
5 3 1 Lower Jacking Legs 99
5 3 2 Preparing the maintenance Platform for Operation 100
5 3 3 Un-folding Tail Conveyor End Section 102
5 3 4 Raise Screenbox 103
5 3 5 Raise Tail Conveyor 104
5 3 6 Unfold Side Conveyors 106
5 3 7 Raising the Standard Grid for Operation 108
5 3 8 Raising the Vibrating Grid for Operation (If Applicable) 109
5 3 9 Wing Plates 111
5 3 10 Lowering the Shredder (If Applicable) 111
5 4 Shut Down 112
5 4 1 Preparing the machine for transport or for the machine to be moved to a other location 112
5 4 2 Emergency Stop 113
6 0 Operation 115
6 1 Operation Safety 116
6 1 1 Who is at Risk 116
6 1 2 Managing Work related Hazards with a Risk Assessment 116
6 1 3 When carrying out maintenance or adjustment 116
6 2 Common Applications 117
6 2 1 Construction, Demolition and recycling 117
6 2 2 Minerals and Quarrying 117
6 3 Operating the QA331 117
6 3 1 Starting Up 118
6 3 2 Adjusting the Main Conveyor Spreader Plate 119
6 3 3 Adjusting Main Conveyor Position 119
6 3 4 Setting the Tipping Grid 120
6 4 Tipping Grid Radio Control 120
6 4 1 Adjustment of Flow Controls 121
6 4 2 Engine Speed for Machine Operation 121
6 5 Loading the feeder 122
6 5 1 Avoid damage to equipment 122
7 0 Maintenance 123
7 1 Maintenance Safety 124
7 1 1 Who is at Risk 124
7 1 2 Managing Work related Hazards with a Risk Assessment 124
7 1 3 When carrying out maintenance or adjustment 124
7 2 Maintenance Schedule 125
7 2 1 Power Unit Engine 125
7 2 2 Screen Unit, Feed Hopper, Conveyors and General 126
7 2 3 Testing the Emergency stop function and Battery Isolator 128
7 3 Engine maintenance 129
7 3 1 Air Cleaner Maintenance 129
7 3 2 Battery Maintenance 130
7 3 3 Checking Fuel Level, Adding Fuel and Draining fuel tank 131
7 3 4 Emptying the Fuel Filter Water Trap 132
7 3 5 Special Considerations For Maintenance Or Repair with Welding 133
7 3 6 Shredder Flail Replacement (if applicable) 134
7 4 Hydraulic System 135
7 4 1 Hydraulic Oil 135
7 4 2 Hydraulic oil is added as follows: 136
7 4 3 Changing the Hydraulic Oil 138
7 4 4 Changing The Return Line Filter 139
7 5 Screen Maintenance/Mesh Replacement 140
7 5 1 Top Deck Mesh Replacement 141
7 5 2 Bottom Deck Mesh Replacement 143
7 5 3 Vibrating Grid Maintenance/Mesh Replacement 144
7 6 Track Maintenance 146
7 6 1 Checking the Track Tension 146
7 6 2 Tighten the Tracks 147
7 6 3 Loosen the Tracks 147
7 6 4 Track Drive Units 148
7 6 5 Conveyor Belt Maintenance 149
7 6 6 Tracking the Belts 151
7 6 7 Maintenance Data 153
7 6 8 Hydraulic Oil Requirements for QA331 Machines 153
7 6 9 Lubricants and Fluids 155
7 6 10 Greasing Schedule 156
7 6 11 Grease Nipple Locations 157
7 6 12 Care of chrome 158
8 0 Trouble Shooting and Warranty 159
8 1 Trouble Shooting Safety 160
8 1 1 Who is at Risk 160
8 1 2 Managing Work related Hazards with a Risk Assessment 160
8 1 3 When carrying out maintenance or adjustment 160
8 2 Trouble Shooting Table 162
8 3 Commissioning and Engine Warranty 170
8 3 1 Commissioning and Warranty Registration 170
8 4 CAT Register Instructions 171
8 4 1 CAT C Series Warranty Statement 172
9 0 Spare Parts 175
9 1 Spare Parts 176
9 1 1 Spare Parts illustrations 176
9 1 2 Ordering Procedure: 176
9 1 3 Managing Work related Hazards with a Risk Assessment 177
9 1 4 When carrying out maintenance or adjustment 177
9 2 Machine Assemblies 178
9 2 1 QA331 Tracks 178
9 2 2 Chassis 179
9 2 3 Diesel Tank 180
9 2 4 Hydraulic tank 181
9 2 5 Feeder Assembly 182
9 2 6 Bolt in hopper 184
9 2 7 Feeder Box Chute 186
9 2 8 Screen Main Convyor Support 187
9 2 9 Feeder Conveyor 188
9 2 10 12 FT Tipping Grid 190
9 2 11 14 FT Tipping Grid 192
9 2 12 Screen Unit 194
9 2 13 Screen complete 196
9 2 14 Top Deck Chute 198
9 2 15 Main Conveyor 200
9 2 16 Fines Conveyor 204
9 2 17 Tail Conveyor Support 206
9 2 18 Mid Size Side Conveyor 208
9 2 19 Over Size Side Conveyor 210
9 2 20 Vib Grid 212
9 2 21 Vib Grid Box 214
9 2 22 Cat Tier III Powerunit 216
9 2 23 Cat Teir III Engine 218
9 2 24 Shredder 220
9 2 25 CAT Engine Spare Parts 222
10 0 Electrical and Hydraulic 223
10 1 Electrical Schematics 224
10 2 Hydraulic 234
10 2 1 Hydraulic hose kits 234
10 2 2 Hydraulic circuit diagrams 242
10 2 3 Hydraulic Components 248
11 0 OEM Section 253
11 1 Crawler Tracks Operation Manual 254
11 2 Electrical Control System Spare Parts 254
11 3 Optional Extra’s 254
11 4 Material Data Sheets 254
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