Sandvik Mining QA240 Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
Sandvik Mining QA240 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 340
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Sandvik Mining QA240 Operator’s Manual – PDF DOWNLOAD
Operator’s Manual 1
Conformity Section 3
Contents 5
1 Safety Section 11
1 1 Safety Essentials 11
1 2 Safety Signs and Labels 12
1 3 Safety Hazards Pertaining to the Equipment 12
1 3 1 Colour Coded Safety Signs 12
1 3 2 Symbols for MANDATORY Actions 13
1 3 3 Symbols for PROHIBITED Actions 14
1 3 4 HAZARD Symbols 14
1 3 5 Machine Serial Number Plate 16
1 4 Component Safety Features 16
1 5 Features for Operator Safety 16
1 6 Environmental Safety 17
1 6 1 Hazardous Materials 17
1 6 2 Machine Disposal 18
1 7 Personal Protective Equipment (PPE) 18
1 7 1 Entanglement Hazards 18
1 7 2 Required Personal Protective Equipment 18
1 8 Measure Noise Level 19
1 9 Vibration Levels 20
1 10 Organizational Safety Measures 20
1 11 Personnel Qualifications, Requirements and Responsibilities 20
1 12 Safety Advice Regarding Specific Operational Phases 21
1 12 1 Standard Operation 21
1 12 2 Blockage or Malfunction 21
1 13 Special Work, Including Equipment Maintenance, Disposal of Parts, and Hazardous Materials 22
1 13 1 Securing the Equipment Before Performing Maintenance 22
1 13 2 Maintenance Site Conditions 22
1 13 3 Replacement & Removal of Components 22
1 13 4 Climbing, Falling 23
1 13 5 Safety Considerations During Maintenance 23
1 13 6 Safety Considerations During Cleaning 24
1 13 7 Removal of Safety Devices and Guards 24
1 13 8 Surrounding Structures 24
1 13 9 Safety When Refueling 25
1 14 Specific Hazards 26
1 14 1 Electrical Energy 26
1 14 2 Battery 27
1 14 3 Gas, Dust, Steam, Smoke and Noise 27
1 14 4 Welding or Naked Flames 28
1 14 5 Hydraulic Equipment 28
1 14 6 Hazardous Substances 29
1 15 Decal Locations 31
2 Transport & Technical Data 35
2 1 Transport 35
2 1 1 Pre-Start Instructions (For Transport) 35
2 1 2 Tracking/Moving The Machine 36
2 1 3 Machine Transportation 36
2 1 4 Close Down the Vibrating Grid 37
2 1 5 Rotate the Exhaust Extension 38
2 1 6 Close Up the Hopper Jacking Legs 39
2 2 Machine Transportation Dimensions 40
2 3 Machine Transportation 41
2 4 Transporting the Machine 42
2 5 Application & Limitations 42
2 6 Description 42
2 7 Operation Description 43
2 8 Key Features of the Sandvik QA240 43
2 9 Common Applications 44
2 10 Machine Layout Indicating Emergency Stop Positions 45
2 11 Technical Specifications 46
3 Product Overview 47
3 1 QA240 Assemblies & Options 47
3 2 Machine Layout Indicating Main Components 48
4 Commissioning & Shut Down 49
4 1 Pre-Commissioning Instructions 49
4 2 Pre-Start Instructions 49
4 3 Main Control Devices 50
4 3 1 Remote Control 50
4 3 2 Electrical Control Box 50
4 3 3 Hydraulic Controls 51
4 4 Starting Procedure 53
4 5 Stopping Machine in an Emergency 54
4 5 1 Emergency Stop Locations 54
4 5 2 How to Operate an Emergency Stop 55
4 6 Tracking (Moving) Procedure 55
4 7 Preparing the QA240 For Operation (Screening) 58
4 7 1 Set up the Jacking Legs 59
4 7 2 Set Up the Maintenance Platforms 60
4 7 3 Set Up the Tail Conveyor 62
4 7 4 Set Up the RH Side Conveyor 65
4 7 5 Set Up the LH Side Conveyor 68
4 7 6 Set up the Main Conveyor and Screen Box Height 71
4 7 7 Set Up the Vibrating Grid 72
4 7 8 Set Up the Shredder 73
4 8 Shut Down The Machine 73
4 9 Lockout and Tag Procedure 74
4 9 1 The Un-Tag Procedure 74
4 9 2 How to Use a Gang Tag 75
5 Operations 77
5 1 Start up the Machine (Operating) 77
5 2 The Control Box Panel 79
5 3 Operating the Machine (Screening) 80
5 3 1 Loading Material Into Machine 81
5 4 Set Up the Conveyor Speeds 81
5 4 1 How to Adjust the RH Conveyor Speed 82
5 4 2 How to Adjust the LH Conveyor Speed 82
5 4 3 How to Adjust the Main Conveyor Speed 82
5 4 4 How to Adjust the Hopper Feeder Conveyor Speed 83
5 5 Installation and Removal of the Hopper Mesh 84
5 5 1 Removal of the Hopper Mesh 84
5 5 2 Installation of the Hopper Mesh 85
5 6 Reject Grid Operation 86
5 6 1 Grid Loading 87
5 6 2 Remote Grid Operation 88
5 6 3 Timer Adjustment Setting 89
6 Maintenance 91
6 1 Introduction Machine Maintenance 91
6 2 Daily Maintenance Schedule 92
6 2 1 Engine Oil 94
6 2 2 Diesel Fuel and Hydraulic Fluid 94
6 2 3 Engine Coolant 95
6 2 4 Air Cleaner Servicing 96
6 2 5 Tensions and Adjustments 98
6 2 6 Magnet Conveyor 99
6 2 7 Inspection of the Tracks 99
6 3 Weekly Machine Maintenance 100
6 3 1 Inspection of The Hydraulic Tank Return Filter 102
6 3 2 Grease The Bearings 102
6 3 3 Screen Box 103
6 3 4 Discharge the Fuel Filters 103
6 3 5 Inspecting/ Adjusting Belt Sealing Rubbers 104
6 4 Machine Maintenance – Every 250 Hrs 105
6 5 Machine Maintenance – Every 500 Hrs 106
6 5 1 Hydraulic Tank Filters 107
6 6 Machine Maintenance – Every 1000 Hrs 108
6 7 Tensioning and Tracking of Conveyor Belts 109
6 7 1 Hopper Conveyor Belt 110
6 7 2 Main Conveyor Belt 111
6 7 3 Side Conveyor Belts 111
6 7 4 Tail Conveyor Belt 112
6 8 Installation and Removal of the Screen Box Mesh 113
6 8 1 Set Up Access to the Screen Box 113
6 8 2 Removal of the Screen Box Mesh 115
6 8 3 Installation of the Screen Box Mesh 116
6 8 4 Changing Track Gearbox Oil 117
6 8 5 Make sure the machine is OFF, locked and tagged out (refer to 4 8 “Shut Down The Machine” on page 69 and 4 9 “Lockout and Tag Procedure” on page 70) 117
6 9 Track Adjustment 118
6 9 1 Track Adjustment Settings 118
6 9 2 Increasing The Track Tension 119
6 9 3 Releasing The Track Tension 120
6 10 Magnetic Conveyor 121
6 11 Hydraulic Hoses 121
6 12 Oils And Fluids 121
7 Trouble Shooting 123
Spare Parts Catalogue 129
Contents 131
1 Loose Items 133
2 Chassis 135
3 Hopper 139
4 Hopper Conveyor 145
5 Tipping Grid 149
6 Main Conveyor Assembly 151
7 Side Conveyors 165
8 Power Pack 175
9 Transportation Parts 181
10 Tail Conveyor 183
11 Double Screen 189
12 Shredder – Optional 197
13 Vibrating Grid – Assembly 201
14 Vibrating Grid – 2 Deck 203
15 Vibrating Grid – Sub Frame 209
16 Magnet 213
17 Hydraulic Hoses 217
18 Stickers 229
Electrical & Hydraulic Information 235
1 Drawing Pack 237
OEM Documents & Data Sheets 261
1 OEM Manuals 263
2 Hazardous Substances 273
3 Heavy Component Weights 339
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