Sandvik GUI-1 Control Panel Instructions Manual – PDF DOWNLOAD
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Sandvik GUI-1 Control Panel Instructions Manual – PDF DOWNLOAD
Language : English
Pages :426
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
Sandvik GUI-1 Control Panel Instructions Manual – PDF DOWNLOAD
SISTEMA DE MEDICIÓN Y CONTROL……………………………………………………………………………. 1
GUI-1 CONTROL PANEL…………………………………………………………………………………. 1
TABLE OF CONTENTS……………………………………………………………………………….. 3
1 INTRODUCTION………………………………………………………………………………….. 5
1.1 The purpose of these instructions………………………………………………………….. 5
2 SAFETY AND ENVIRONMENTAL INSTRUCTIONS……………………………………………………………. 7
2.1 Safety instructions………………………………………………………………………. 7
3 MAIN COMPONENTS……………………………………………………………………………….. 9
3.1 Abbreviations……………………………………………………………………………. 9
3.2 User interface…………………………………………………………………………… 9
3.3 Display diagrams…………………………………………………………………………. 14
3.3.1 Settings, system……………………………………………………………………. 18
3.3.2 Special functions………………………………………………………………….. 19
3.3.3 Data display……………………………………………………………………….. 25
4 GUI-1 CONTROL PANEL OPERATION…………………………………………………………………… 27
4.1 Panel startup……………………………………………………………………………. 27
4.1.1 Normal startup……………………………………………………………………… 27
4.1.2 Startup with code lock on……………………………………………………………. 27
4.2 Using the menus………………………………………………………………………….. 27
4.3 Settings submenus………………………………………………………………………… 28
4.4 Settings menu options…………………………………………………………………….. 30
4.4.1 Feed pressure settings………………………………………………………………. 31
4.4.2 Maximum feed pressure setting (manual drilling)………………………………………… 35
4.4.3 Rotation pressure settings…………………………………………………………… 36
4.4.4 Triggering pressure of anti-jamming automatics…………………………………………. 37
4.4.5 Percussion pressure settings…………………………………………………………. 38
4.4.6 Stabilizer pressure control and deviation setting………………………………………. 39
4.4.7 Breakthrough settings (automatic drilling)…………………………………………….. 43
4.4.8 Rotation speed setting………………………………………………………………. 47
4.4.9 Flushing settings…………………………………………………………………… 48
4.4.10 Rushing settings (automatic drilling)………………………………………………… 50
4.4.11 Rushing control (automatic drilling)…………………………………………………. 53
4.4.12 Power extractor settings (automatic drilling)…………………………………………. 54
4.4.13 Minimum penetration (automatic drilling)……………………………………………… 55
4.4.14 Tube amount……………………………………………………………………….. 55
4.4.15 Shank open and final percussion time settings (automatic drilling)………………………. 56
4.4.16 Percussion mode (automatic drilling)…………………………………………………. 57
4.4.17 Time and date……………………………………………………………………… 58
4.4.18 Display language…………………………………………………………………… 58
4.4.19 Fan settings………………………………………………………………………. 59
4.4.20 Rock drill rotation speed during drilling…………………………………………….. 64
4.5 Hole depth and drill rod counter reset to zero (TMS DD, TMS DDS, S)……………………………. 64
4.6 Drilling angles………………………………………………………………………….. 66
4.6.1 Drilling angle display TMS D, TMS DD and TMS DDS……………………………………….. 68
4.6.2 Drilling angle display FAN…………………………………………………………… 69
4.6.3 Drilling angle display FAN + REMOTE USE……………………………………………….. 70
4.6.4 Operating principle of the TMS for DL43x………………………………………………. 71
4.6.5 Drilling angle display mode (DL43x)…………………………………………………… 77
4.6.6 Setting and clearing the angle reference plane (DL43x)………………………………….. 79
4.7 Data display…………………………………………………………………………….. 81
4.7.1 Manual rigs (TMS)…………………………………………………………………… 82
4.7.2 One hole data rigs………………………………………………………………….. 84
4.7.3 Fan automation rigs…………………………………………………………………. 87
4.8 Special functions………………………………………………………………………… 89
4.8.1 Basic calibration…………………………………………………………………… 90
4.8.2 Selecting the rotation angle display…………………………………………………..126
4.8.3 Hole depth sensor calibration (TMS DDS, DD)…………………………………………….128
4.8.4 Control method………………………………………………………………………129
4.8.5 Disable alarms………………………………………………………………………135
4.8.6 Power extractor usage (automatic drilling if power extractor installed)……………………136
4.8.7 Service…………………………………………………………………………….136
4.9 File transfer…………………………………………………………………………….149
4.9.1 File transfer from the rig to the USB memory……………………………………………151
4.9.2 File transfer from the USB memory to the rig……………………………………………153
5 AUTOMATIC DRILLING AND UNCOUPLING………………………………………………………………..155
5.1 Starting automatic drilling and uncoupling…………………………………………………..155
5.1.1 Automatic drilling…………………………………………………………………..157
6 TROUBLESHOOTING………………………………………………………………………………..159
6.1 Troubleshooting…………………………………………………………………………..159
DL400 SERIES CONTROL SYSTEM;OPERATION, MAINTENANCE AND FAULT FINDING………………………………………163
TABLE OF CONTENTS………………………………………………………………………………..165
1. SAFETY INSTRUCTIONS……………………………………………………………………………169
2. TERMS AND ABBREVIATIONS………………………………………………………………………..171
3. CONTROL SYSTEM STRUCTURE……………………………………………………………………….172
3.1. Mobile computer (A904)……………………………………………………………………177
3.2. Serial device server (A909)……………………………………………………………….183
3.3. JB21-box………………………………………………………………………………..185
3.4. Can-bus…………………………………………………………………………………185
3.4.1. General features of CAN bus………………………………………………………….186
3.4.2. Control system CAN cables……………………………………………………………187
3.5. CAN modules……………………………………………………………………………..188
3.5.1. Module location on the control system…………………………………………………188
3.5.2. Fast Proportional Valve Controller Module (FPVC)……………………………………….191
3.5.3. DPW adapter board module (DAB)……………………………………………………….195
3.5.4. RD-module………………………………………………………………………….198
3.5.5. UNI adapter board (UAB)……………………………………………………………..202
3.6. Other components…………………………………………………………………………206
3.6.1. Graphical user interface (GUI-1)……………………………………………………..206
3.6.2. Indicator panel (QN)………………………………………………………………..207
3.6.3. BUP2 converter……………………………………………………………………..211
3.6.4. Danfoss valve………………………………………………………………………213
3.6.5. Fuse protection for TAS components……………………………………………………214
3.6.6. Fan option…………………………………………………………………………215
3.7. TMS-ZRU…………………………………………………………………………………216
3.8. Serial remote control interface……………………………………………………………218
3.8.1. Remote start……………………………………………………………………….218
4. SENSORS………………………………………………………………………………………219
4.1. Water flushing flow control switch S9 and air flushing flow control switch S10 (extra equipment)….219
4.1.1. Adjustment…………………………………………………………………………220
4.2. Series 5010……………………………………………………………………………..221
4.2.1. Electrical connection……………………………………………………………….221
4.2.2. Operating and display elements……………………………………………………….222
4.2.3. Setting up for water media…………………………………………………………..224
4.2.4. Maintenance………………………………………………………………………..226
4.2.5. Scale drawing………………………………………………………………………227
4.2.6. Technical data……………………………………………………………………..227
4.3. Boom tilt angle sensor IASU 45 (B6) with TMS (optional)………………………………………228
4.4. Rotation sensor IASU 360 (B7) with TMS (optional)……………………………………………230
4.5. Rock drill position sensor (B8) with TMS, DDS, and DATA equipment……………………………..232
4.6. Pressure sensor………………………………………………………………………….235
4.7. Inductive proximity switch………………………………………………………………..236
4.8. Boom extension (B101) and rock drill unit (B16) linear position sensors with the fan option………237
4.9. Inclinometer angle sensors (B140, B26, and B7), TMS-ZRU………………………………………239
4.10. Angle sensors (B20 and B6), TMS-ZRU……………………………………………………….240
4.11. Linear sensor…………………………………………………………………………..241
5. REPLACING COMPONENTS…………………………………………………………………………..242
5.1. Replacing a valve cable…………………………………………………………………..242
5.2. Replacing an inductive sensor cable (automatic and semi-automatic models)………………………243
5.3. Replacing the inductive sensors……………………………………………………………244
5.4. Replacing the angle or position sensors (B6, B7, and B11) (fan option)…………………………244
5.5. Replacing the angle or position sensor cables……………………………………………….245
5.6. Replacing the position sensors (B16 and B101) (fan option)……………………………………247
5.7. Replacing the angle or position sensor cables……………………………………………….248
5.8. Module replacement (FPVC, RD)……………………………………………………………..248
5.9. Replacement of the mobile computer…………………………………………………………248
5.10. Replacement of the Ethernet serial traffic converter………………………………………..249
5.11. Replacing the BUP2 module (A1)……………………………………………………………249
5.12. Replacing the angle sensors (TMS-ZRU)……………………………………………………..249
5.13. Changing the linear sensor (the zoom sensor of the boom)…………………………………….250
6. ALARMS AND ERROR MESSAGES (GUI1)………………………………………………………………..252
6.1. GUI-1 alarms…………………………………………………………………………….252
6.2. Electric disturbance message………………………………………………………………270
6.2.1. Reasons for the electrical disturbance message…………………………………………272
6.2.2. Module PWM error……………………………………………………………………273
7. MODULE STATUS AND ERRORS……………………………………………………………………….274
7.1. FPVC module error states (module 0)………………………………………………………..275
7.2. FPVC module error states (for modules 1, 2, 4, 5, 6, 7, 8, and 9)……………………………..275
7.3. Normal Boot up and operation………………………………………………………………276
7.4. RD module error states (modules 3, 6, and 7)………………………………………………..277
7.5. —>!<— shown in the GUI………………………………………………………………..278
7.5.1. The mobile computer has started normally………………………………………………279
7.5.2. The mobile computer starts with an error condition……………………………………..283
8. ERRORS NOT INDICATED BY MESSAGES IN THE GUI PANEL…………………………………………………284
8.1. Angle display errors……………………………………………………………………..284
8.2. Pressure sensor errors……………………………………………………………………285
8.3. Inductive switch errors…………………………………………………………………..286
8.4. Function does not start…………………………………………………………………..287
8.5. Jacks or front frame are not working……………………………………………………….288
8.6. Depth display errors……………………………………………………………………..289
8.7. QN panel errors………………………………………………………………………….290
8.8. Danfoss flow valve errors (feed or rotation)………………………………………………..291
8.9. GUI-1 panel faults……………………………………………………………………….292
9. MEASUREMENTS FOR THE VALVES AND PRESSURE SENSORS………………………………………………….293
9.1. ON/OFF and PWM valves…………………………………………………………………….293
9.2. Danfoss valves…………………………………………………………………………..293
9.3. Pressure sensors…………………………………………………………………………294
10. MEASUREMENT OF LINEAR SENSORS FOR THE BOOM AND FEED MODULE………………………………………..295
11. THE DL431 BOOM LINEAR SENSOR…………………………………………………………………..298
12. ELECTRICAL MEASUREMENTS……………………………………………………………………….299
12.1. FPVC/RD modules operation check…………………………………………………………..299
12.1.1. Checking the supply voltage…………………………………………………………299
12.2. Valve and pressure sensor electrical measurements…………………………………………..300
12.3. Electrical measurements for panel and module inputs and outputs………………………………302
12.3.1. Control panel……………………………………………………………………..302
12.3.2. Carrier…………………………………………………………………………..304
12.3.3. Boom……………………………………………………………………………..306
12.3.4. Drilling unit……………………………………………………………………..308
12.3.5. QN panel………………………………………………………………………….311
12.4. Measurements for the CAN cable……………………………………………………………312
ALIGNMENT LASER FOR DL-RIGS…………………………………………………………………………..319
TABLE OF CONTENTS………………………………………………………………………………..321
1. INTRODUCTION………………………………………………………………………………….323
1.1. The Purpose of these instructions………………………………………………………….323
1.1.1. Validity of the manuals……………………………………………………………..323
1.2. Introduction…………………………………………………………………………….323
2. SAFETY AND ENVIRONMENTAL INSTRUCTIONS……………………………………………………………325
2.1. Precautions for safe operation…………………………………………………………….325
3. MAIN COMPONENTS……………………………………………………………………………….327
3.1. Technical data…………………………………………………………………………..327
3.1.1. Alignment laser technical information…………………………………………………327
4. ALIGNMENT LASER OPERATION………………………………………………………………………329
4.1. Operation……………………………………………………………………………….329
5. ALIGNMENT LASER MAINTENANCE…………………………………………………………………….331
5.1. Maintenance……………………………………………………………………………..331
6. ALIGNMENT LASER TROUBLESHOOTING…………………………………………………………………333
6.1. Troubleshooting………………………………………………………………………….333
FAN AUTOMATION 360°, OPERATION INSTRUCTIONS…………………………………………………………….337
WARNING, IGNORING INSTRUCTIONS HAZARD!……………………………………………………………..339
TABLE OF CONTENTS………………………………………………………………………………..341
1 INTRODUCTION…………………………………………………………………………………..343
1.1 The Purpose of these instructions…………………………………………………………..343
1.1.1 Validity of the manuals………………………………………………………………343
1.2 Introduction……………………………………………………………………………..343
1.3 Additional user guides…………………………………………………………………….343
2 SAFETY AND ENVIRONMENTAL INSTRUCTIONS…………………………………………………………….345
2.1 Safety instructions……………………………………………………………………….345
3 MAIN COMPONENTS………………………………………………………………………………..347
3.1 Component/system description……………………………………………………………….347
3.1.1 What is fan automation……………………………………………………………….347
3.1.2 GUI-1 User Interface…………………………………………………………………348
3.1.3 Drill plans…………………………………………………………………………350
3.1.4 Active drill plan……………………………………………………………………352
3.1.5 Navigation………………………………………………………………………….353
3.1.6 Display diagram under the PROG button………………………………………………….354
3.1.7 Display diagram under the SET button…………………………………………………..355
3.1.8 Display diagram under the ZERO SET button………………………………………………356
3.1.9 Display diagram under the DRILL UNCPL button……………………………………………357
3.1.10 Display diagram under the SPEC button…………………………………………………358
4 FAN AUTOMATION 360° OPERATION……………………………………………………………………359
4.1 FAN automation overview……………………………………………………………………359
4.1.1 STEP 1 – Create and edit drill plan……………………………………………………359
4.1.2 STEP 2 – Finish currently active fan…………………………………………………..359
4.1.3 STEP 3 – Select drill plan……………………………………………………………360
4.1.4 STEP 4 – Edit active fan data, change hole statuses and fan last hole……………………..360
4.1.5 STEP 5 – Navigate……………………………………………………………………360
4.1.6 STEP 6 – If necessary, drill the collar pipe holes………………………………………360
4.1.7 STEP 7 – Test fan……………………………………………………………………361
4.1.8 STEP 8 – Define fan drilling sequence………………………………………………….361
4.1.9 STEP 9 – Set last hole……………………………………………………………….361
4.1.10 STEP 10 – Start fan automation (selected drill plan is active)…………………………..362
4.1.11 STEP 11 – Changing the bit…………………………………………………………..366
4.1.12 STEP 12 – Restarting the fan automation……………………………………………….367
4.2 Management of drill plans………………………………………………………………….368
4.2.1 Main drill plan display………………………………………………………………368
4.2.2 Create new drill plan………………………………………………………………..369
4.2.3 Editing hole data……………………………………………………………………371
4.2.4 Saving the drill plan………………………………………………………………..376
4.2.5 Copying of a drill plan………………………………………………………………378
4.2.6 Deleting drill plans…………………………………………………………………379
4.2.7 Selecting a drill plan for drilling……………………………………………………380
4.2.8 Editing / viewing of active plan………………………………………………………381
4.2.9 Edit of drilling sequence…………………………………………………………….386
4.3 Navigation of the rig……………………………………………………………………..387
4.3.1 Setting the pivot point………………………………………………………………389
4.3.2 Checking the plan……………………………………………………………………392
4.3.3 Testing the fan……………………………………………………………………..394
4.3.4 Teaching hole pivot point and/or rotation angle…………………………………………395
4.4 Collar pipe………………………………………………………………………………397
4.4.1 Setting a hole as a collar pipe hole…………………………………………………..398
4.4.2 Alignment of drilling module………………………………………………………….400
4.4.3 Drilling the collar pipe hole…………………………………………………………401
4.4.4 Installing the collar pipe……………………………………………………………401
4.4.5 Teaching of the collar pipe hole position to the system………………………………….402
4.5 Multi flush possibility with the first rod / tube…………………………………………….403
4.6 Drilling module home position and home position offset………………………………………..404
4.7 Depth mode……………………………………………………………………………….405
4.8 Settings…………………………………………………………………………………405
4.8.1 Starter tube length………………………………………………………………….407
4.8.2 Multi flush…………………………………………………………………………409
4.8.3 Bit life monitoring………………………………………………………………….411
4.8.4 Resetting drill bit meters……………………………………………………………412
4.8.5 Bit meters reached display……………………………………………………………413
4.8.6 Setting the home position of the drilling unit………………………………………….414
4.8.7 Depth mode………………………………………………………………………….415
4.8.8 Collar pipe…………………………………………………………………………416
4.9 Fan sensor calibration…………………………………………………………………….416
4.10 Fan sensor fault finding………………………………………………………………….418
4.10.1 Sensor valid raw values……………………………………………………………..418
4.10.2 Sensor calibrated values…………………………………………………………….419
4.11 How to skip a hole in the active fan……………………………………………………….419
4.12 How to skip an interrupted hole……………………………………………………………419
4.13 How to edit the drill plan during drilling or uncoupling……………………………………..419
5 TROUBLESHOOTING………………………………………………………………………………..421
5.1 Pivot point cannot be reached………………………………………………………………421
5.2 Boom zoom movement minimum length reached (zoom fully in)……………………………………..422
5.3 Potential for collision if distance between holes large……………………………………….423
IMAGES PREVIEW OF THE MANUAL:
S.M 5/24
