Sandvik Drill Rig DX700 Operators Manual – PDF DOWNLOAD
FILE DETAILS:
Sandvik Drill Rig DX700 Operators Manual – PDF DOWNLOAD
Language : English
Pages :146
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
Sandvik Drill Rig DX700 Operators Manual – PDF DOWNLOAD
OPERATOR’S MANUAL………………………………………………………………. 1
TABLE OF CONTENTS…………………………………………………………… 5
1. INTRODUCTION…………………………………………………………….. 9
1.1. General……………………………………………………………. 10
1.2. Intented use……………………………………………………….. 11
1.2.1. Manner and operating conditions in which the rig should not be used…. 11
1.3. Warning and information symbols used in this manual…………………….. 12
1.3.1. Safety Symbols………………………………………………… 12
2. SAFETY………………………………………………………………….. 17
2.1. Main safety risks related to the use and maintenance of the rig………….. 18
2.2. General operation and maintenance safety instructions…………………… 19
2.3. Dust………………………………………………………………. 21
2.4. Danger areas when operating………………………………………….. 22
2.5. Gradient angles…………………………………………………….. 23
2.6. Location of fire extinguisher………………………………………… 26
2.6.1. Using the fire extinguisher…………………………………….. 27
2.7. Emergency stops and stopping devices………………………………….. 28
2.7.1. Emergency stops……………………………………………….. 28
2.7.2. Safety rope…………………………………………………… 30
2.8. Operation prevention functions……………………………………….. 31
2.8.1. Automatic stop functions……………………………………….. 31
2.8.2. Tramming stop device…………………………………………… 31
2.8.3. Dual tramming preventation……………………………………… 31
2.8.4. System for stopping drilling……………………………………. 32
2.9. Filling the fuel tank……………………………………………….. 32
2.10. Maintenance of the hydraulics……………………………………….. 33
2.11. Maintenance of the rock drill pressure accumulators……………………. 34
2.12. Maintenance of the electrical system…………………………………. 35
2.13. Maintenance of the batteries………………………………………… 37
2.14. Pneumatic system maintenance………………………………………… 39
2.15. Safety During Welding………………………………………………. 40
2.16. Safety equipment…………………………………………………… 41
2.16.1. FOPS/ROPS……………………………………………………. 41
2.17. Noise level and noise emission………………………………………. 41
2.18. Vibration…………………………………………………………. 41
2.19. Warning label locations…………………………………………….. 42
2.20. Symbol plates……………………………………………………… 46
2.21. Making Modifications and Corrections to the Product……………………. 48
3. MACHINE DESCRIPTION………………………………………………………. 49
3.1. Main circuits and components…………………………………………. 50
3.1.1. Rock Drill……………………………………………………. 50
3.1.2. Feed…………………………………………………………. 50
3.1.3. Rod changer…………………………………………………… 51
3.1.4. Boom…………………………………………………………. 51
3.1.5. Cabin………………………………………………………… 52
3.1.6. Carrier………………………………………………………. 52
3.1.7. Receivers…………………………………………………….. 53
3.1.8. Drilling hydraulics……………………………………………. 53
3.1.9. Powerpack…………………………………………………….. 53
3.1.10. Air circuit………………………………………………….. 54
3.1.11. Dust collection system………………………………………… 54
3.1.12. Shank lubrication…………………………………………….. 55
3.2. Instruments and controls…………………………………………….. 56
3.2.1. Left hand panel……………………………………………….. 58
3.2.2. Drilling control………………………………………………. 60
3.2.3. Drilling pressure gauges……………………………………….. 61
3.2.4. Controlling the rod changer…………………………………….. 62
3.2.5. Right hand panel………………………………………………. 63
3.2.6. Boom control………………………………………………….. 67
3.2.7. Roof panel……………………………………………………. 68
3.2.8. Engine control display…………………………………………. 71
3.2.9. Remote control………………………………………………… 76
3.2.10. Air conditioning……………………………………………… 79
3.3. Main switch and fuses……………………………………………….. 82
4. OPERATING INSTRUCTIONS……………………………………………………. 85
4.1. Starting and Stopping the machine…………………………………….. 86
4.1.1. Starting the diesel engine……………………………………… 86
4.1.2. Engine running………………………………………………… 87
4.1.3. Stopping engine……………………………………………….. 87
4.2. Tramming instructions……………………………………………….. 87
4.2.1. Before tramming……………………………………………….. 87
4.2.2. Tramming position……………………………………………… 88
4.2.3. Tramming from the cabin………………………………………… 88
4.2.4. Oscillation…………………………………………………… 89
4.2.5. Stopping……………………………………………………… 89
4.2.6. Tramming with the remote control panel, and using the winch………… 90
4.2.7. Tramming to another drilling site……………………………….. 91
4.3. Drilling instructions……………………………………………….. 92
4.3.1. Drilling safety considerations………………………………….. 92
4.3.2. Principles of percussion drilling……………………………….. 93
4.3.3. Shank lubrication……………………………………………… 98
4.3.4. Drill steel…………………………………………………… 99
4.3.5. Replacing the drill bit…………………………………………101
4.3.6. Loading drill rods into casette………………………………….101
4.3.7. Positioning and support…………………………………………102
4.3.8. Collaring……………………………………………………..104
4.3.9. Drilling………………………………………………………105
4.3.10. Adding drill rods……………………………………………..109
4.3.11. Ending drilling……………………………………………….112
4.3.12. Turning the feed to horizontal drilling………………………….114
4.3.13. Flushing control automatics…………………………………….117
5. OPERATOR´S MAINTENANCE INSTRUCTIONS…………………………………………119
5.1. Routine checks before starting the engine………………………………120
5.2. Routine checks before operating the rig………………………………..124
6. ADDITIONAL INSTRUCTIONS……………………………………………………129
6.1. Seat adjustment……………………………………………………..130
6.2. Towing……………………………………………………………..131
6.3. Releasing the brakes…………………………………………………132
6.3.1. Rexroth and Mottrol final drives…………………………………133
6.3.2. Trasmital final drives………………………………………….134
6.4. Transporting the rig…………………………………………………135
6.5. Lifting methods and lifting points…………………………………….136
6.5.1. Centre of gravity………………………………………………138
6.6. Welding of the rig…………………………………………………..139
6.7. Storage…………………………………………………………….140
6.8. Operating in cold wheather……………………………………………141
7. TROUBLESHOOTING…………………………………………………………..143
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