Sandvik Drill Rig D75KS Commissioning Manual – PDF DOWNLOAD
FILE DETAILS:
Sandvik Drill Rig D75KS Commissioning Manual – PDF DOWNLOAD
Language : English
Pages :96
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
Sandvik Drill Rig D75KS Commissioning Manual – PDF DOWNLOAD
SAFE OPERATING PRACTICES FOR DRILLERS iii
Introduction iii
Management’s Responsibilities iii
The Operator’s Responsibilities iii
Operator’s Safety Check v
Planning the Job vi
Operating Precautions vii
General Maintenance Safety Practices viii
Fire Prevention ix
INCLEMENT WEATHER and SAFE DRILLING PRACTICES
GENERAL xi
MANAGEMENT’S RESPOSIBILITIES xi
RAINFALL AND FLOODING xi
THUNDERSTORMS AND LIGHTNING xii
Exceptions xiii
MACHINE MAINTENANCE xiii
NEW MACHINE COMMISSION MANUAL 1
D75KS Dimensions 1
Work Site Preparation 3
Suggested Safe Operating Principals 4
D75KS Mast Lifting Points 5
Assembly Tools 6
MACHINE COMMISSIONING 7
GENERAL 7
SAFETY 7
NEW MACHINE ARRIVAL 7
COMPONENT WEIGHTS and LIFTING 8
DIMENSIONS 9
PERFORM MACHINE PRESTART CHECKS 10
STARTING THE MACHINE 11
TRAMMING THE MACHINE FROM THE TRANSPORT 12
Accessory Component Inventory 14
MOUNTING THE RIGHT SIDE LADDER TO THE MACHINE
BASE 14
CAB EXTENSIONS 15
DECKS 17
MAST 20
Prepare Mast For Assembly To Machine 20
Prepare The Machine Base Mast Pedestal 21
Mast Installation 21
Hydraulic Connections 24
Mast Electrical Connections 27
INSTALLING FRONT LEVELING JACK PAD 28
MAST WORKDECK 29
Mounting The Work Deck To Mast Table 31
PREPARING THE DUST COLLECTOR 33
Preparing The Stationary Deck Mount Dust Collector 34
Preparing The Stationary Side Mount Dust Collector 35
Connect Dust Collector Hose 36
Mount Optional Strobe Lights 37
MACHINE ASSEMBLY IS COMPLETE 38
DRILL PIPE INSTALLATION 38
GENERAL 38
DESCRIPTION 38
Drill Pipe Weights 39
LOADING DRILL PIPE INTO THE MACHINE 40
Load Drill Pipe Method 1 40
Load Drill Pipe Method 2 43
PREDELIVERY CHECKS 46
Lubricate the Central Grease Points 46
Service Lubricator Reservoir (DTH Applications) 48
Inspect Engine fluids 49
Inspect Compressor Oil Level 49
Inspect the hydraulic oil level 50
Inspect Pump Drive Gearbox Fluid Levels 50
Inspect Rotary Head Fluid Level 50
Inspect Final Drive Fluid Levels 51
Inspect Winch Drum Fluid Level 51
Inspect Water Injection Pump Fluid Level 51
FACTORY FILL FLUIDS 51
COOLANT SPECIFICATIONS 56
FILL WATER 56
Antifreeze 56
Coolant Conditioner Elements 57
FUEL SPECIFICATIONS 57
Cetane Requirement 57
Fuel Cloud Point 57
Fuel Sulphur Content 57
Table of Contents
2
CRANKCASE OIL VISCOSITIES 58
LUBRICANT SPECIFICATIONS 58
General 58
Engine Oils (CH) 58
Compressor Oils (COMP) 59
AIR COMPRESSOR LUBRICANT RECOMMENDATIONS 59
Hydraulic Oils (HYDO) 61
Equivalent Hydraulic Oils 61
MINIMUM PERFORMANCE STANDARDS FOR HYDRAULIC
OILS 64
Multipurpose – Type Gear Lubricant (MPL) 65
Lubricating Grease (MPGM) 65
Refrigeration Oil (REF) 65
DRILL STRING AND DRILL TOOLS 66
Install Top Sub 67
Install Table Bushing 67
Purge New Drill Pipe 68
Install Bit Sub and Bit 68
Breakout Tools 72
SANDVIK MINING AND CONSTRUCTION BLASTHOLE WARRANTY
72
Engine 74
Undercarriage 74
Compressor 74
Sandvik Mining and Construction Equipment Start Up Inspection
Document 74
Quality Checklist 74
Fire Suppression 76
Recommended Torque Values For Std Hardware – UNC 77
Recommended Torque Values For Std Hardware – UNF 78
CONVERSION FACTORS 79
IMAGES PREVIEW OF THE MANUAL:
S.M 5/24
