RAYMOND 77007720 Reach-Fork ® Trucks Maintenance Manual SN31,001 and up – PDF DOWNLOAD
FILE DETAILS:
RAYMOND 7700 7720 Reach-Fork ® Trucks Maintenance Manual SN31001 and up – PDF DOWNLOAD
Language : English
Pages : 465
Downloadable : Yes
File Type : PDF
Size: 35.5 MB
DESCRIPTION:
RAYMOND 7700 7720 Reach-Fork ® Trucks Maintenance Manual SN31001 and up – PDF DOWNLOAD
Manual Design
- This manual is designed to give personnel with an expected level of expertise the technical information necessary to maintain, troubleshoot, and repair a Raymond product.
- The two-line header at the top of each page contains the name of the manual, the title of the current section, and the topic contained on the page.
This manual consists of the following sections:
- 1.How to Use This Manual explains the manual format and design as well as abbreviations and symbols used.
- 2.Safety explains warning and caution notes, gives general safety rules and (as applicable) specific safety rules for batteries, static electricity, jacking, towing, transport, and welding.
- 3.Systems Overview includes general lift truck specifications, modes of operation, and setup/configuration information.
- 4.Scheduled Maintenance identifies the recommended maintenance tasks and intervals necessary to keep the lift truck working most efficiently.
- 5.Troubleshooting provides information used to isolate a problem or failing component based on the lift truck’s symptoms.
- 6.Messages, Codes, and Tests gives (as applicable) operator messages, fault codes, and procedures for running diagnostic tests.
- 7.Component Procedures contains component locator photos and step-by-step procedures for the testing, removal, installation, and adjustment of individual truck components. Components are grouped by system. A detailed List of Component Procedures can be found at the beginning of the section.
- 8.Theory of Operation explains signal flow within the electrical and hydraulic systems for various conditions of lift truck operation. This section also contains a detailed connection point table (Pinout Matrix) designed to assist in testing and troubleshooting the truck.
- Appendix contains reference information such as torque values, lubricants, and standard/metric conversions.
- Index alphabetically lists subject matter with applicable page references.
TABLE OF CONTENTS:
RAYMOND 7700 7720 Reach-Fork ® Trucks Maintenance Manual SN31001 and up – PDF DOWNLOAD
Document Revision History iii
Service Information List iii
How to Use This Manual 1-1
Manual Design 1-2
Interactive Electronic Technical Manuals 1-3
Abbreviations and Symbols 1-4
Safety 2-1
Definitions 2-2
General Safety 2-3
Battery Safety 2-5
Static Precautions 2-8
Jacking Safety 2-9
Tie-Down for Transport 2-11
Welding Safety 2-12
Systems Overview 3-1
Introduction 3-2
Lift Truck Specifications 3-3
Model Designations 3-4
Battery Specifications 3-5
Truck Installation 3-6
FlashWare 3-7
Operator Display 3-9
Modes of Operation 3-10
Scheduled Maintenance 4-1
Maintenance Guidelines 4-2
Maintenance Minder ™ Tool 4-3
Initial 90 Day/250 Deadman Hours (HD) Maintenance 4-5
Every 180 Days or 500 HD 4-6
Every 360 Days or 2000 HD 4-9
Lubrication Points 4-10
Contactor Tip Inspection 4-11
Chain Maintenance 4-12
Fork Inspection 4-13
Troubleshooting 5-1
Electrical Troubleshooting 5-2
Troubleshooting Power Amplifier Error Codes 5-19
Hydraulic Troubleshooting Guidelines 5-20
Symptom Tables: Hydraulic Functions 5-21
Symptom Tables: Travel Functions 5-28
Symptom Tables: Electrical Symptoms 5-29
Messages, Codes, and Tests 6-1
Power Amp LED Diagnostics 6-2
Messages and Codes 6-5
Analog Tests 6-27
Input Tests 6-61
Output Tests 6-101
Table of Contents Models 7700/7720 Reach-Fork® Trucks
ii Publication: 1137893, Issued: 22 Aug 2016
Component Procedures 7-1
List of Component Procedures 7-2
Component Locator Photos 7-5
Special Tools, Decals, and Chassis 7-11
Steering and Controls 7-21
Drive and Brake 7-33
Electrical Components 7-59
Hydraulic Components 7-79
Hydraulic Components, Cylinder 7-99
Mast, Chain, Hose, Cable 7-121
Theory of Operation 8-1
Traction System Functional Operation 8-2
Cold Storage 8-6
Hydraulic System Functional Operation
(Trucks Without Regen Lower) 8-7
Hydraulic System Functional Operation
(Trucks With Regen Lower) 8-12
Electric Brake Operation 8-17
Pinout Matrix 8-18
Appendix A-1
Lubrication Specification Chart A-2
Thread Adhesives, Sealants, and Lubricants A-3
Component Specific Service/Torque Chart A-4
Torque Chart – Hydraulic Fittings A-7
Torque Chart – Straight Thread Face Seal O-Rings A-8
Torque Chart – Standard (Ferrous) A-9
Torque Chart – Metric (Ferrous) A-10
Torque Chart – Standard (Brass) A-11
Torque Chart – Metric (Brass) A-12
Torque Chart – Thread Forming Screws A-13
Decimal Equivalent Chart A-14
Standard/Metric Conversions A-16
Index I-1
IMAGES PREVIEW OF THE MANUAL:
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M
