Raymond 5400 5500 5600 High-Level Orderpicker Lift Truck with The ACR System™ Maintenance Manual SN 00100 and Up – PDF DOWNLOAD
FILE DETAILS:
Raymond 5400 5500 5600 High-Level Orderpicker Lift Truck with The ACR System™ Maintenance Manual SN 00100 and Up – PDF DOWNLOAD
Language : English
Pages : 446
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Raymond 5400 5500 5600 High-Level Orderpicker Lift Truck with The ACR System™ Maintenance Manual SN 00100 and Up – PDF DOWNLOAD
This manual is designed with the following objectives in mind:
• provide technical coverage for expected levels of user expertise
• anticipate your needs and reduce your decisions regarding maintenance
• reduce page flipping through a “one-stop shopping” approach
• Name of the manual (Model 5400 5500 5600 Maintenance Manual)
• Current Chapter Title (for example, this page How to Use This Manual)
• Current topic (for example, this page Manual Design)
TABLE OF CONTENTS:
Raymond 5400 5500 5600 High-Level Orderpicker Lift Truck with The ACR System™ Maintenance Manual SN 00100 and Up – PDF DOWNLOAD
Document Revision Historyiii
Service Information List iii
How to Use This Manual 1-1
Manual Design1-2
Interactive Electronic Technical Manuals 1-3
Abbreviations and Symbols1-4
Safety2-1
Definitions2-2
General Safety 2-3
Battery Safety 2-5
Static Precautions 2-7
Jacking2-8
Emergency Lower Valve2-9
Tie-Down for Transport 2-10
Towing 2-12
Welding Safety 2-13
Systems Overview3-1
Introduction 3-2
Lift Truck Specifications 3-3
General Information 3-4
Installation3-6
Operator Display 3-7
Modes of Operation3-8
FlashWare3-27
Wire Guidance 3-29
Cold Storage 3-30
Storage 3-31
UL Label “EE”3-32
Scheduled Maintenance 4-1
Maintenance Guidelines 4-2
Maintenance Minder™ Tool4-3
Initial 90 Day/250 Deadman Hours (HD) Maintenance4-5
Every 180 Days or 500 Deadman Hours (HD) 4-6
Every 360 Days or 2000 Deadman Hours (HD) 4-10
Chain Maintenance 4-11
Troubleshooting 5-1
Electrical Troubleshooting 5-2
Drive Unit Troubleshooting 5-24
Troubleshooting Aisle Exit Error Code J25-26
Symptom Tables: Hydraulic Functions 5-27
Symptom Tables: Travel Functions 5-30
Symptom Tables: Electrical Symptoms 5-31
Messages, Codes, and Tests 6-1
Summary List 6-2
Messages and Codes 6-7
Analog Input Tests 6-41
Input Tests 6-67
Output Tests6-107
Component Procedures 7-1
Table of Contents Models 5400/5500/5600 Maintenance Manual
ii Publication: 1031794C, Revised: 13 Jul 2015
List of Component Procedures 7-2
Component Locator Photos 7-5
Special Tools and Decals7-11
Special Tools 7-12
Decals and Tags 7-13
Steering and Controls 7-17
Steer Motor/Gearbox 7-18
Home Proximity Sensor Adjustment 7-20
Control Handle 7-21
Deadman Pedal 7-27
Drive and Brake 7-29
Traction Motor7-30
Drive Unit – Standard7-31
Drive Unit – Heavy Duty 7-50
Brake7-62
Drive Wheel 7-66
Electrical Components 7-69
Battery Procedures 7-70
Power Cables7-72
Motors7-74
AC Motor Service 7-77
Power Amplifiers 7-80
Horn 7-81
Carriage Control Card Replacement 7-82
EPROM/Microprocessor Removal/Replacement 7-83
Wiring and Harness Repair 7-85
Hydraulic Components 7-93
Flow Sensor Service Notes7-94
High Pressure Relief Valve Adjustment7-97
Lift/Lower and Load Holding Valves 7-98
Bleeding Lift Cylinders7-99
Lift Pump and Motor7-100
Pressure Switch Adjustment7-101
Side Lift Cylinder7-102
Center Lift Cylinder 7-106
Mast Section 7-109
Carriage 7-110
Mast Shimming 7-113
Upper Mast Bearing Replacement 7-115
Lift Chains, Three-Stage7-120
Center Cylinder Ride Spring Chain Anchors 7-122
Forks 7-123
Pallet Clamp7-124
Load Wheels7-125
Skid Pads 7-126
Lift Chain 7-127
Theory of Operation 8-1
System Architecture 8-2
Traction System 8-6
Steering System 8-8
Lift/Lower System8-10
Wire Guidance System 8-13
Models 5400/5500/5600 Maintenance Manual Table of Contents
Publication: 1031794C, Revised: 13 Jul 2015 i-iii
Pin-Out Matrix 8-19
AppendixA-1
Lubrication Specification ChartA-2
Thread Adhesives, Sealants, and Lubricants A-3
Component Specific Service/Torque Chart A-4
Torque Chart – Hydraulic Fittings A-6
Torque Chart – Straight Thread Face Seal O-Rings A-7
Torque Chart – Standard (Ferrous) A-8
Torque Chart – Metric (Ferrous)A-9
Torque Chart – Standard (Brass) A-10
Torque Chart – Metric (Brass)A-11
Torque Chart – Thread Forming Screws A-12
Decimal Equivalent ChartA-13
Standard/Metric ConversionsA-15
Index I-1
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